Revolutionizing manufacturing: A comprehensive overview of additive manufacturing processes, materials, developments, and challenges

Journal of Manufacturing Processes, Journal Year: 2023, Volume and Issue: 107, P. 574 - 619

Published: Nov. 8, 2023

Language: Английский

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Recent advancements in hybrid additive manufacturing of similar and dissimilar metals via laser powder bed fusion

Materials Science and Engineering A, Journal Year: 2024, Volume and Issue: 909, P. 146833 - 146833

Published: June 15, 2024

Additive Manufacturing (AM) is a transformative technology that facilitates the production of intricate geometries with high precision, customization, and speed. While conventional AM processes for metallic components have traditionally involved single materials, there growing demand hybrid made from two or more metals. This paper comprehensively reviews state-of-the-art in multi-material parts using Laser Powder Bed Fusion (LPBF). It delves into an in-depth analysis interface characteristics properties bimetallic LPBF parts, offering valuable insights complex process-structure-property relations joining similar dissimilar Research on metals has emphasized significant potential this method efficiently producing robust joints across various classes ferrous non-ferrous Moreover, article addresses inherent challenges 3D printing metals, including substantial differences physical chemical properties, formation detrimental intermetallic compounds, element segregation. In response to these obstacles, study thoroughly explores strategies proposed literature, such as adjusting process parameters, integrating interlayer third material, utilizing machine learning algorithms. Additionally, it outlines applications future directions structures, providing complete roadmap research rapidly evolving field.

Language: Английский

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A vision for sustainable additive manufacturing

Nature Sustainability, Journal Year: 2024, Volume and Issue: 7(6), P. 698 - 705

Published: April 1, 2024

Language: Английский

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Study on the characteristics of novel natural fiber extracted from Coccinia grandis plant vine: a novel material for engineering applications

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: unknown

Published: June 14, 2024

Language: Английский

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Interface stair-like design and repair performance of Al-Zn-Mg-Cu aluminum alloy based on additive friction stir deposition

Journal of Materials Processing Technology, Journal Year: 2025, Volume and Issue: unknown, P. 118758 - 118758

Published: Feb. 1, 2025

Language: Английский

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Surface modification of grey cast iron by laser cladding for automotive brake disc application

Wear, Journal Year: 2023, Volume and Issue: 532-533, P. 205099 - 205099

Published: Aug. 24, 2023

Language: Английский

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Effect of in-situ rolling and heat treatment on microstructure, mechanical and corrosion properties of wire-arc additively manufactured 316L stainless steel

Journal of Materials Research and Technology, Journal Year: 2023, Volume and Issue: 27, P. 3349 - 3361

Published: Oct. 18, 2023

Post-heat treatment and in-situ rolling, both can be used to improve the coarse grains anisotropy that are prevalent in metallic materials, fabricated by wire arc additive manufacturing (WAAM). In this study, effect of rolling heat on microstructure, mechanical corrosion behaviors WAAM 316L was investigated. The results showed microstructure changed considerably due introduction deformation, as it observed ferrite distributed a reticulated or equiaxed morphology instead dendritic distribution, columnar were found engulfed, while large number low angle grain boundaries (LAGBs) with high dislocation density introduced. After at 650°C, there no significant change morphology, gradually transformed into σ phase, tensile strength increased, yield elongation decreased. above 1000°C, ductility rolled higher than those unrolled 316L. As temperature resistance first decreased then increased. In-situ resulted decrease current steel also reduced stability passive film.

Language: Английский

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Progress in additive manufacturing, additive repair and fatigue evaluation of aviation titanium alloy blades

Materials Research Letters, Journal Year: 2023, Volume and Issue: 11(12), P. 973 - 1012

Published: Nov. 2, 2023

The aviation industry is a key market that promote additive manufacturing (AM) technology since there are huge demands for precision manufacture of high-value complex structural parts and repair local defects. Extensive research has been conducted on AM process, characterization, fatigue evaluation titanium alloy, but rare comprehensive reviews methods used aero-engine blades. Rigorous tests, evaluation, certification necessary before applied in blade repair, although it shown great advantages different engineering fields. This paper introduces the application alloy blades, summarizes factors affecting performance alloys, thoroughly discusses mechanism, methods, process optimizations parts, compares differences among several prediction models alloys.

Language: Английский

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Critical review of metal-ceramic composites fabricated through additive manufacturing for extreme condition applications

Mechanics of Advanced Materials and Structures, Journal Year: 2024, Volume and Issue: unknown, P. 1 - 28

Published: July 13, 2024

Language: Английский

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Impact of different nanosized-WC contents on the microstructure and wear resistance of direct energy deposition Inconel 625/WC composites by circular beam oscillating laser

Ceramics International, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 1, 2025

Language: Английский

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