Structural Integrity of Three Dimensional Printed Carbon Fiber Composites/Nanocomposites for Aeronautical Components—Current Scenarios and Opportunities DOI Open Access
Ayesha Kausar

Advances in Materials Science, Год журнала: 2024, Номер 24(4), С. 67 - 96

Опубликована: Дек. 1, 2024

Abstract This state-of-the-art innovatory overview essentially debates practical worth of three-dimensional printed composites/nanocomposites (especially carbon fiber designs) for aerospace sector. Recently, printing (additive manufacturing) has competently transpired designing high performance space structures. The manuscript systematically frameworks fundamentals approach, ensuing high-tech aeronautical composites/nanocomposite systems, and components/structural applications. Amongst carbonaceous fillers, short/continuous fibers were inspected as outperforming reinforcements aerospace. Additionally, surface modified/composited with nanocarbons (carbon nanotube, graphene) have been reported. Accordingly, polyamide, poly(lactic acid), poly(ether ether ketone), epoxies, etc. documented substantial thermoplastic/thermosetting matrices. Ensuing radical polymer/carbon or fiber/nanocarbon hybrids benefits regarding low-cost manufacturing, structural precision, complex geometries, efficiency, least defects/voids, superior tensile shear strength/modulus, compression strength, interlaminar wear properties, thermo-dimensional constancy, heat stability features, under extreme environments. Consequently, cutting-edge offered myriad promising opportunities mechanically robust (nozzle wearing, strengthened wing spar/ribs, resilient rotating components, strength/dimensional stability) temperature stable (cryogenic fuel storage, lower earth orbital stability, thermal-dimensional steadiness, thermal conductivity) modules. Henceforth, owns enormous engineering potential to meet manufacturing demands by overcoming challenges traditional techniques.

Язык: Английский

Exploration of process parameters and post-processing of 3D printed short-cut CF/PPS for low-altitude aircraft fabrication DOI Creative Commons

P. H. Hao,

Yong Li,

Dajun Huan

и другие.

Aerospace traffic and safety., Год журнала: 2025, Номер unknown

Опубликована: Янв. 1, 2025

Язык: Английский

Процитировано

1

Investigation of microstructural evolution and property optimization of pure tungsten via powder extrusion 3D printing DOI

Lijun Jiang,

Yong Liu, Shuailong Zhang

и другие.

International Journal of Refractory Metals and Hard Materials, Год журнала: 2025, Номер unknown, С. 107088 - 107088

Опубликована: Фев. 1, 2025

Язык: Английский

Процитировано

1

Trends in Flexible Sensing Technology in Smart Wearable Mechanisms–Materials–Applications DOI Creative Commons
Sen Wang, Haorui Zhai, Qiang Zhang

и другие.

Nanomaterials, Год журнала: 2025, Номер 15(4), С. 298 - 298

Опубликована: Фев. 15, 2025

Flexible sensors are revolutionizing our lives as a key component of intelligent wearables. Their pliability, stretchability, and diverse designs enable foldable portable devices while enhancing comfort convenience. Advances in materials science have provided numerous options for creating flexible sensors. The core their application areas like electronic skin, health medical monitoring, motion human-computer interaction is selecting that optimize sensor performance weight, elasticity, comfort, flexibility. This article focuses on sensors, analyzing "sensing mechanisms-materials-applications" framework. It explores development trajectory, material characteristics, contributions various domains such interaction. concludes by summarizing current research achievements discussing future challenges opportunities. expected to continue expanding into new fields, driving the evolution smart wearables contributing society.

Язык: Английский

Процитировано

1

Optimal design of an in-situ variable component 3D printhead for SCF/PEEK composite DOI Creative Commons
Yunze Wang,

Siwei Lu,

Beining Zhang

и другие.

Virtual and Physical Prototyping, Год журнала: 2024, Номер 19(1)

Опубликована: Июль 1, 2024

Screw-based material extrusion 3D printing technology offers the potential for manufacturing fibre-reinforced composites with component gradients by mixing materials within printhead. However, high fibre content sufficiently in a limited range rapid switching presented challenge. Herein, an in-situ variable screw-based printhead was developed. Pins different geometries were added to 8, 12, and 16 mm diameter screws, enhance efficiency. A particle tracking model based on computational fluid dynamics simulations used optimise geometry distribution of pins taking 0-40 wt% short carbon polyether-ether-ketone (SCF/PEEK) as example. The incorporation enhanced efficiency but aggravated dead zone, which decreased response rate. An optimal design that balanced rate developed, promoted 369%, while degree improved 50%. Benefitting from mixing, tensile strength mixed 20 SCF/PEEK increased 23%. developed optimised this investigation provided novel approach fabricating components.

Язык: Английский

Процитировано

5

Material extrusion additive manufacturing of recycled discontinuous carbon fibre reinforced thermoplastic composites with high fibre efficiency DOI Creative Commons

Jiang Wu,

Pengyue Guo, Hao Zhang

и другие.

Additive manufacturing, Год журнала: 2024, Номер unknown, С. 104587 - 104587

Опубликована: Дек. 1, 2024

Язык: Английский

Процитировано

4

Reinforced Polymer Composite Filaments in Fused Deposition Modeling of 3D Printing Technology: A Review DOI Creative Commons

R. Nekin Joshua,

S. Aravind Raj

Advanced Engineering Materials, Год журнала: 2025, Номер unknown

Опубликована: Март 3, 2025

Fused deposition modeling (FDM) is one of the most commonly used 3D printing techniques. FDM uses thermoplastics to manufacture final product. This review article provides a comprehensive overview use composite materials in printing. It explores various filament manufacturing methods, highlighting extrusion The main advantages using are discussed, then recycled filaments, their benefits, and difficulties possibilities related applications covered. Next, filaments aerospace, automotive, medical, electronics, prosthetics/orthotics explored. Finally, discusses current challenges suggests future directions for research.

Язык: Английский

Процитировано

0

Beyond layered limitations: A novel multi-thermal optimization framework of 3D-printed short carbon fiber-reinforced polyether-ether-ketone (SCF-PEEK) DOI Creative Commons
Itamar Tulpan,

Sahar Halevi,

Amnon Shirizly

и другие.

Composites Part A Applied Science and Manufacturing, Год журнала: 2025, Номер unknown, С. 108948 - 108948

Опубликована: Май 1, 2025

Язык: Английский

Процитировано

0

Enhanced mechanical properties and reduced anisotropy of material extrusion-manufactured short carbon fibre-reinforced plastic via cold isostatic pressing DOI Creative Commons

Sangjun Jeon,

Seong Je Park,

Seung Ki Moon

и другие.

Virtual and Physical Prototyping, Год журнала: 2025, Номер 20(1)

Опубликована: Май 13, 2025

Язык: Английский

Процитировано

0

Effect of the metallic substrates on the tribological performance of fused filament fabricated sliding layers made of PEEK-based materials DOI Creative Commons
Yao Xu,

Chi C. Hua,

Leyu Lin

и другие.

Wear, Год журнала: 2025, Номер unknown, С. 206142 - 206142

Опубликована: Май 1, 2025

Язык: Английский

Процитировано

0

4D Printing of Ultra‐High Performance Shape Memory Polymer for Space Applications DOI

VIJAY KASHIMATT M. G,

Sumodh Kumar,

Mrityunjay Doddamani

и другие.

Advanced Engineering Materials, Год журнала: 2024, Номер 26(22)

Опубликована: Окт. 25, 2024

Developing thermoplastic polyimide (TPI), capable of handling space conditions, through 4D printing is challenging due to its high melting temperature and inherent viscosity. This study presents TPI for shape memory investigation under repetitive cycles the first time, exploring potential self‐deployable hinges in devices. 4D‐printed exhibits outstanding effect (SME) with fixity ( R f ) up 100% recovery r cycle. noted be increasing third cycle then fixed tenth cycle, while shows a decreasing trend subsequent drop 37% Moreover, it extremely glass‐transition temperature, T g = 263.10 °C, degradation d 520 storage modulus 1600 MPa. Among existing high‐performance (HP) conventional polymers (SMPs), 3D‐printed superior performance. found 66.52%, 107.16%, 62.41%, higher than HP‐SMPs, polyether ether ketone 158 °C), polyamide 127 162 respectively. reveals novel characteristic, SME, ultra‐high , demonstrating suitability hinges, contributing materials engineering printing.

Язык: Английский

Процитировано

2