Evaluation of the Viability of 3D Printing in Recycling Polymers

Polymers, Год журнала: 2024, Номер 16(8), С. 1104 - 1104

Опубликована: Апрель 16, 2024

The increased use of plastics in industrial and agricultural applications has led to high levels pollution worldwide is a significant challenge. To address this plastic pollution, conventional methods such as landfills incineration are used, leading further challenges the generation greenhouse gas emissions. Therefore, increasing interest been directed identifying alternative dispose waste from agriculture. novelty current research arose lack critical reviews on how 3-Dimensional (3D) printing was adopted for recycling plastics, its application production specific benefits, disadvantages, limitations plastics. review paper offers novel insights regarding 3D including Fused Particle Fabrication (FPF), Hot Melt Extrusion (HME), Deposition Modelling (FDM) make filaments However, were local setups where only small quantities raw materials considered. Data collected using systematic involving 39 studies. Findings showed that Polylactic Acid (PLA), Acrylonitrile Butadiene Styrene (ABS), Polyethylene Terephthalate (PET), High-Density (HDPE), which found have properties comparable those virgin plastic, suggesting viability managing pollution. also associated with methods; 3D-printed deteriorated rapidly under Ultraviolet (UV) light non-biodegradable, posing risks UV stabilization helps reduce deterioration, thus longevity reducing disposal. Future directions emphasize deterioration their addition stability.

Язык: Английский

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Exploring the Potential of Recycled Polymers for 3D Printing Applications: A Review

Materials, Год журнала: 2024, Номер 17(12), С. 2915 - 2915

Опубликована: Июнь 14, 2024

The integration of recycled polymers into additive manufacturing (AM) processes offers a promising opportunity for advancing sustainability within the industry. This review paper summarizes existing research and developments related to use materials in AM, focusing on distinct polymers, such as polylactic acid (PLA), polyethylene terephthalate (PET), acrylonitrile butadiene styrene (ABS), among others. Key topics explored include availability filaments market, challenges associated with material variability traceability, efforts toward establishing ethical product standards characterization methodologies. Regulatory considerations development by organizations ASTM ISO are discussed, along recommendations future advancements improving filament recycling achieving net-zero emissions AM processes. collective outlined this underscore potential foster more sustainable environmentally friendly

Язык: Английский

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Properties of Recycled ABS and HIPS Polymers From WEEE and Their Blends With Virgin ABS Prepared by 3D Printing and Compression Molding

Journal of Applied Polymer Science, Год журнала: 2025, Номер unknown

Опубликована: Янв. 24, 2025

ABSTRACT The rapid increase in waste electrical and electronic equipment (WEEE) poses a significant environmental challenge. To address this issue, initiatives promoting circular economy principles have emerged, such as utilizing recycled acrylonitrile butadiene styrene (ABSr) high‐impact polystyrene (HIPSr) from WEEE. This study evaluated the properties of virgin ABS (ABSv)/ABSr ABSv/HIPSr blends, with ABSr HIPSr obtained TV housing blend samples were prepared using filament extrusion, followed by either compression molding or 3D printing. ABSv exhibited stronger shear‐thinning behavior than at low shear rates, indicating higher content rubber. viscosities blends increased rates approximated those ABSv, ABSr, high rates. Overall, compression‐molded demonstrated superior impact strength compared to their 3D–printed counterparts.

Язык: Английский

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Sustainable additive manufacturing: challenges and opportunities of recycling plastic waste for 3D printing filaments

Sadhana, Год журнала: 2025, Номер 50(1)

Опубликована: Фев. 1, 2025

Язык: Английский

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Development of banana fabric biocomposites reinforced with graphene nanoplatelets and polyacrylonitrile nanofibers for suspended-load backpack applications

Discover Materials, Год журнала: 2025, Номер 5(1)

Опубликована: Март 18, 2025

Язык: Английский

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Recycling PET Waste into Functional 3D Printing Material: Effect of Printing Temperature on Physio-mechanical Properties of PET Parts

Journal of Materials Engineering and Performance, Год журнала: 2025, Номер unknown

Опубликована: Апрель 24, 2025

Язык: Английский

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A review of 3D printing continuous carbon fiber reinforced thermoplastic polymers: Materials, processes, performance enhancement, and failure analysis

Polymer Composites, Год журнала: 2025, Номер unknown

Опубликована: Апрель 25, 2025

Abstract Fused filament fabrication (FFF) technology, recognized as a leading 3D printing method for the production of continuous carbon fiber reinforced thermoplastic polymer (CCFRTP) components, has garnered significant attention due to its design flexibility, independence from molds, and capability rapid prototyping complex structures. This paper presents comprehensive analysis review challenges associated with enhancing mechanical properties stemming interfacial bonding issues pore defects in 3D‐printed CCFRTP parts. Specifically, this study thoroughly examines modification techniques pertinent two critical constituents materials: resin matrix reinforcement. It also explores advancements FFF equipment specifically designed alongside current developments related impregnation processes. Furthermore, work introduces an evolution continuum path planning grounded principles structural lightweight while applying topology optimization create anisotropic The influence various process parameters on is analyzed systematically; additionally, processing strategies that incorporate auxiliary reinforcement techniques—such thermopressure, negative pressure, laser application, magnetic fields, microwave energy, infrared radiation—are emphasized. behavior meticulously tracked throughout study, corresponding failure mechanisms are scrutinized through recent characterization methods aimed at visualizing void defects. We critically assess existing technological impede CCFRTPs propose potential future research directions intended inspire further exploration within promising field. Highlights Optimizing interface hinges material matching synergistic CCF mods. CF continuity anisotropy demand refined print/impregnation algorithm. Stress‐guided topo unveils innovative potential. Optimized print ancillary processes facilitate enhanced performance. ensures reliable defect assessment.

Язык: Английский

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Impact of printing temperature on the multifunctionality of PLA/TiO ₂ composites fabricated via fused filament fabrication

Journal of Thermoplastic Composite Materials, Год журнала: 2025, Номер unknown

Опубликована: Май 28, 2025

The increasing demand for multifunctional materials in additive manufacturing, especially biomedical applications, makes it necessary to improve commonly used polymers, such as PLA, terms of thermal, morphological, and printing quality. In this context, adding nano-additives PLA polymer, which stands out due its biocompatible structure, optimizing the temperature production process are among critical strategies that directly affect final properties material. This study explores influence TiO 2 varying print temperatures on matrix composites produced via fused filament fabrication (FFF). Mechanical (tensile bending), thermal (DSC), flow (MFI), morphological (SEM, surface roughness), printability characteristics were evaluated. Print ranged from 180°C 240°C. addition improved stability increased crystallinity (from 6.4% 17.4%). Flowability also by 9%–29%, depending temperature. Although caused some decrease mechanical properties, changing led improvements performance. suggests can partially compensate loss strength nano-additives. Also, quality enhanced. These findings suggest while additives may slightly compromise performance, they notably enhance other composites, making them suitable medical uses, require a certain multifunctionality.

Язык: Английский

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Enhanced fracture toughness and tensile strength of 3D printed recycled ABS composites reinforced with continuous metallic fiber for load-bearing application

Rapid Prototyping Journal, Год журнала: 2024, Номер 30(4), С. 760 - 769

Опубликована: Март 23, 2024

Purpose This study aims to present an experimental approach develop a high-strength 3D-printed recycled polymer composite reinforced with continuous metal fiber. Design/methodology/approach The fiber was 3D printed using and virgin acrylonitrile butadiene styrene-blended filament (RABS-B) in the ratio of 60:40 postused brass wire (CBW). printing done in-nozzle impregnation technique FFF printer installed self-modified nozzle. tensile single-edge notch bend (SENB) test samples are fabricated evaluate fracture toughness properties compared VABS RABS-B samples. Findings SENB tests revealed that RABS-B/CBW 0.7 mm layer spacing exhibited notable improvement Young’s modulus, ultimate strength, elongation at maximum load by 51.47%, 18.67% 107.3% 22.75% VABS, respectively. Social implications novel integrating CBW thermoplastic represents significant leap forward material science, delivering superior strength unlocking potential for advanced, sustainable composites demanding engineering fields. Originality/value Limited research has been conducted on fiber-reinforced composites. Adopting this method holds create durable suitable applications, thereby diminishing dependence materials.

Язык: Английский

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Optimization of Glass-Powder-Reinforced Recycled High-Density Polyethylene (rHDPE) Filament for Additive Manufacturing: Transforming Bottle Caps into Sound-Absorbing Material

Polymers, Год журнала: 2024, Номер 16(16), С. 2324 - 2324

Опубликована: Авг. 16, 2024

Additive manufacturing presents promising potential as a sustainable processing technology, notably through integrating post-consumer recycled polymers into production. This study investigated the recycling of high-density polyethylene (rHDPE) 3D printing filament, achieved by following optimal extrusion parameters: 180 °C temperature, 7 rpm speed, and 10% glass powder addition. The properties developed rHDPE filament were compared with those commonly used FDM filaments such acrylonitrile butadiene styrene (ABS) polylactic acid (PLA) to benchmark performance against well-established materials in industry, providing practical perspective for users. resulting boasted an average tensile strength 25.52 MPa, slightly exceeding ABS (25.41 MPa) comparable PLA (28.55 MPa). Despite diameter fluctuations, proved usable printing. Mechanical tests rHPDE printed objects PLA, showing lower but exceptional ductility flexibility, along superior sound absorption. A life cycle analysis underscored sustainability advantages rHDPE, reducing environmental impact conventional disposal methods. While falls behind mechanical virgin filaments, its unique attributes position it valuable option printing, showcasing materials’ innovation.

Язык: Английский

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