Fused Filament Fabrication of Recycled HDPE and Cactus Composite as a Biobased Material DOI Creative Commons

Mohamed Bah,

James Wamai Mwangi,

Karanja Kabini

и другие.

Engineering Reports, Год журнала: 2025, Номер 7(4)

Опубликована: Апрель 1, 2025

ABSTRACT Plastic pollution has emerged as a significant global issue, highlighting the need for sustainable alternatives and effective recycling methods. Concurrently, cactus plant offers promising source of bio‐based materials, particularly due to its resilience in harsh environments. This study focused on performance characterization powder mixed with recycled high‐density polyethylene (rHDPE) pellets filament production suitable 3D printing using Fused Filament Fabrication method. The physical properties both rHDPE were investigated, composite filaments prepared from 5%, 10%, 15% alongside rHDPE. Performance evaluation was conducted Universal Testing Machine. Additionally, chemical composition analyzed, particle size distribution determined. combination HDPE yielded viable filament, though increasing proportions reduced extrusion properties. tensile strength pure measured at 16.27 MPa, while strengths 5% 10% composites 14.97 10.74 respectively. For printed specimens, recorded 13.04 MPa 8.28 composite. flexural results showed 21.77 15.64 These findings suggest that can serve valuable additive developing materials.

Язык: Английский

Upcycling waste polypropylene with basalt fibre reinforcement enhancing additive manufacturing feedstock for advanced mechanical performance DOI
Pouyan Ghabezi, Omid Sam-Daliri, Tomás Flanagan

и другие.

Applied Materials Today, Год журнала: 2024, Номер 41, С. 102486 - 102486

Опубликована: Окт. 25, 2024

Язык: Английский

Процитировано

25

Enhancing Polymer Sustainability: Eco-Conscious Strategies DOI Open Access
Aparna Beena Unni,

Tomy Muringayil Joseph

Polymers, Год журнала: 2024, Номер 16(13), С. 1769 - 1769

Опубликована: Июнь 22, 2024

Polymer sustainability is a pressing concern in today’s world driven by the increasing demand for environmentally friendly materials. This review paper provides comprehensive overview of eco-friendly approaches towards enhancing polymers. It synthesized recent research and developments various areas such as green polymer synthesis methods, biodegradable polymers, recycling technologies, emerging sustainable alternatives. The environmental impact traditional production processes importance adopting greener alternatives were critically examined. delved into advancements technologies like mechanical, chemical, biological aimed at minimizing plastic waste promoting circular economy. innovative upcycling, hybrid methods etc., which offer promising solutions addressing pollution achieving long-term goals also analyzed. Finally, discussed challenges future prospects sustainability, emphasizing need researchers concerted efforts from scientists across industries academia to drive meaningful change more future.

Язык: Английский

Процитировано

20

Printing the Future Layer by Layer: A Comprehensive Exploration of Additive Manufacturing in the Era of Industry 4.0 DOI Creative Commons

Cristina-Florena Banică,

Alexandru Sover, Daniel-Constantin Anghel

и другие.

Applied Sciences, Год журнала: 2024, Номер 14(21), С. 9919 - 9919

Опубликована: Окт. 30, 2024

In the era of Industry 4.0, 3D printing, or additive manufacturing (AM), has revolutionized product design and across various sectors. This review explores evolution printing technology its impact on industrial innovation, highlighting advancements in aeronautics, automotive industry, biomedicine. Various AM processes, such as binder jetting, direct energy deposition, powder bed fusion, materials like metals, polymers, ceramics, composites, are discussed. Innovations high-speed sintering, continuous liquid interface production, bioprinting demonstrate ongoing advancements. The potential personalized medical applications is emphasized due to flexibility geometry materials. Despite progress, challenges standardization, material quality, recycling, sustainability, economic feasibility hinder widespread adoption. Overcoming these crucial for optimizing technologies, ensuring high-quality, efficient, affordable production. also addresses future prospects 4D 5D technologies their industries. overview underscores printing’s role shaping within context 5.0, emphasizing human–machine collaboration sustainability.

Язык: Английский

Процитировано

18

Composite upcycling: An experimental study on mechanical behaviour of injection moulded parts prepared from recycled material extrusion printed parts, previously prepared using glass fibre polypropylene composite industry waste DOI Creative Commons
Omid Sam-Daliri, Tomás Flanagan,

Vedant Modi

и другие.

Journal of Cleaner Production, Год журнала: 2025, Номер unknown, С. 145280 - 145280

Опубликована: Март 1, 2025

Язык: Английский

Процитировано

3

Mechanical Performance of Recycled 3D Printed Sustainable Polymer-Based Composites: A Literature Review DOI Open Access

Ioannis Filippos Kyriakidis,

Nikolaos Kladovasilakis, Eleftheria Maria Pechlivani

и другие.

Journal of Composites Science, Год журнала: 2024, Номер 8(6), С. 215 - 215

Опубликована: Июнь 7, 2024

The development of efficient waste valorization strategies has emerged as an important field in the overall efforts for alignment with environmental goals that have been set by European Union (EU) Green Deal regarding sustainable circular economy models. Additive manufacturing a method secondary life product main advantages it being form net-zero production and having ability to successfully transport complex design actual products finding applications industry rapid prototyping or tailored products. insertion eco-friendly materials these processes can lead significant reduction material footprints lower energy demands process, helping achieve Sustainable Development Goal 12 (SDG12) EU responsible consumption. aim this comprehensive review is state existing progress incorporation polymeric composite additive (AM) identify possible gaps further research. In context, presentation reacquired coming from urban industrial are used produce composites made. Then, assessment printability mechanical response constructed made, taking into consideration some key thermal, rheological properties (e.g., viscosity, melting degradation temperature, tensile impact strength). Finally, cycle analysis results presented footprint during waste-to-feedstock processes. A lack scientific research was observed, manifestation novel evaluation techniques such dynamic testing. Assessing vital evaluating whether types adequate upscaling use real applications.

Язык: Английский

Процитировано

12

The Effect of Chopped Carbon Fibers on the Mechanical Properties and Fracture Toughness of 3D-Printed PLA Parts: An Experimental and Simulation Study DOI Open Access
Ahmed Ali Farhan Ogaili, Ali Basem,

Mohammed Salman Kadhim

и другие.

Journal of Composites Science, Год журнала: 2024, Номер 8(7), С. 273 - 273

Опубликована: Июль 15, 2024

The incorporation of fiber reinforcements into polymer matrices has emerged as an effective strategy to enhance the mechanical properties composites. This study investigated tensile and fracture behavior 3D-printed polylactic acid (PLA) composites reinforced with chopped carbon fibers (CCFs) through experimental characterization finite element analysis (FEA). Composite samples varying CCF orientations (0°, 0°/90°, +45°/−45°, 0°/+45°/−45°/90°) were fabricated via fused filament fabrication (FFF) subjected single-edge notched bend (SENB) tests. results revealed a significant improvement in strength, elastic modulus, toughness compared unreinforced PLA. 0°/+45°/90° orientation exhibited 3.6% increase while +45°/−45° displayed 29.9% enhancement modulus (259.12 MPa) relative neat PLA (199.34 MPa√m). An inverse correlation between strength was observed, attributed mechanisms such crack deflection, bridging, pull-out facilitated by multi-directional orientations. FEA simulations incorporating transversely isotropic material model J-integral approach conducted using Abaqus, accurately predicting trends maximum discrepancy 8% data. Fractographic elucidated strengthening mechanisms, highlighting potential tailoring optimize performance for structural applications.

Язык: Английский

Процитировано

11

Experimental and numerical analysis of 3D-printed pure PLA and ceramic-reinforced PLA multilayered composites DOI

Arunkumar Thirugnanasamabandam,

Ramasamy Nallamuthu, Abdullah Alarifi

и другие.

Mechanics of Advanced Materials and Structures, Год журнала: 2025, Номер unknown, С. 1 - 14

Опубликована: Фев. 4, 2025

Язык: Английский

Процитировано

1

Thermomechanical Recyclability of Acrylonitrile Styrene Acrylate (ASA) for cyclic economy-driven MEX additive manufacturing DOI Creative Commons
Nectarios Vidakis, Markos Petousis, Nikolaos Michailidis

и другие.

Cleaner Engineering and Technology, Год журнала: 2025, Номер unknown, С. 100925 - 100925

Опубликована: Фев. 1, 2025

Язык: Английский

Процитировано

1

Additive Manufacturing of Continuous Fiber-Reinforced Polymer Composites via Fused Deposition Modelling: A Comprehensive Review DOI Open Access

Muhammad Azfar Jamal,

Owaisur Rahman Shah, Usman Ghafoor

и другие.

Polymers, Год журнала: 2024, Номер 16(12), С. 1622 - 1622

Опубликована: Июнь 7, 2024

Additive manufacturing (AM) has arisen as a transformative technology for complex geometries with enhanced mechanical properties, particularly in the realm of continuous fiber-reinforced polymer composites (CFRPCs). Among various AM techniques, fused deposition modeling (FDM) stands out promising method fabrication CFRPCs due to its versatility, ease use, flexibility, and cost-effectiveness. Several research papers on CFRPs via FDM were summarized therefore this review paper provides critical examination process-printing parameters influencing process, focus their impact properties. This covers details factors such fiber orientation, layer thickness, nozzle diameter, volume fraction, printing temperature, infill design, extracted from existing literature. Through visual representation process (printing material) properties (mechanical, physical, thermal), aims separate optimal processing that have been inferred studies. Furthermore, analysis critically evaluates current state-of-the-art research, highlighting advancements, applications, filament production methods, challenges, opportunities further development field. In comparison short fibers, filaments can render better strength; however, delamination issues persist. Various affect differently, resulting several limitations need be addressed. Signifying relationship between is vital optimizing CFRPC FDM, enabling realization lightweight, high-strength components industrial applications.

Язык: Английский

Процитировано

9

Carbon Fiber-Reinforced PLA Composite for Fused Deposition Modeling 3D Printing DOI Open Access
Andong Wang,

Xinting Tang,

Yongxian Zeng

и другие.

Polymers, Год журнала: 2024, Номер 16(15), С. 2135 - 2135

Опубликована: Июль 26, 2024

Polylactic acid (PLA) composite serve as widely used filaments in fused deposition modeling (FDM) 3D printing. This study investigates the enhancement of PLA composite’s comprehensive mechanical properties and thermal stability through incorporation carbon fiber (CF). The influence FDM process parameters on is also analyzed. Results show that adding 5 wt.% CF significantly enhances stiffness composite. order printing factors affecting tensile strength product follows: layer thickness, bottom plate temperature, speed, nozzle temperature. Finally, optimal achieved under specific conditions: 0.1 mm 60 °C 40 mm/s 215

Язык: Английский

Процитировано

8