Functional Upcycling of Polyurethane Thermosets into Value-Added Thermoplastics via Small-Molecule Carbamate-Assisted Decross-Linking Extrusion DOI Creative Commons

Jared A. Nettles,

Saleh Alfarhan, Cameron A. Pascoe

и другие.

JACS Au, Год журнала: 2024, Номер 4(8), С. 3058 - 3069

Опубликована: Июль 12, 2024

The cross-linked structures of most commodity polyurethanes (PUs) hinder their recycling by common mechanical/chemical approaches. Catalyzed dynamic carbamate exchange emerges as a promising PU strategy, which converts traditional static thermosets into reprocessable covalent adaptable networks (CANs). However, this approach has been limited to thermoset-to-thermoset reprocessing CANs, accompanied well-preserved network and extremely high viscosities, pose challenges processing certain applications. This study reports catalytic decross-linking extrusion process aided small-molecule carbamates, can upcycle easily processable functional thermoplastics in solvent-free high-throughput manner. Key is the employment carbamates decross-linkers simultaneously deconstruct PUs functionalize decross-linked chains, through catalyzed reactions twin-screw extruder. strategy applies both aromatic aliphatic films foams, amount required decross-link determined thermal, chemical, structural analyses resulting extrudates. generalizable with various steric/electronic chemical functionalities including methacrylate, anthracene, stilbene groups. chain-end functionalization confirmed analyzing purified extrudates after dialysis. thermoset-to-thermoplastic represents powerful for upcycling postconsumer library thermoplastic controlled molecular weights diverse applications, adhesives, photoresins, stimuli-responsive materials, demonstrated herein. In future, could be extended many other step-growth capable undergoing bond reactions, such polyureas polyesters, contributing plastic waste management general.

Язык: Английский

Advances in Nonreactive Polymer Compatibilizers for Commodity Polyolefin Blends DOI
Ting-Wei Lin, Omar Padilla-Vélez,

Parin Kaewdeewong

и другие.

Chemical Reviews, Год журнала: 2024, Номер 124(16), С. 9609 - 9632

Опубликована: Июль 25, 2024

Recycling mixed polyolefin plastics is a significant challenge due to the limitations in sorting and degraded mechanical properties of blends. Nonreactive compatibilization by adding small amount polymeric additive widespread approach restoring performance value recycled plastics. Over past several decades, synthetic advances have enabled access low-cost copolymers precision architectures for deepening understanding mechanisms semicrystalline polyolefins. This review covers design parameters compatibilizer, testing blends, methods producing economically viable additives, surveys literature blends compatibilized HDPE, LLDPE, LDPE, iPP. From this, readers should gain comprehension polymer mechanics, synthesis, macromolecular engineering processable along with field's future directions.

Язык: Английский

Процитировано

16

Acetal‐thiol Click‐like Reaction: Facile and Efficient Synthesis of Dynamic Dithioacetals and Recyclable Polydithioacetals DOI

Shuai Du,

Shuaiqi Yang,

Binbo Wang

и другие.

Angewandte Chemie International Edition, Год журнала: 2024, Номер 63(31)

Опубликована: Май 20, 2024

Dithioacetals are heavily used in organic, material and medical chemistries, exhibit huge potential to synthesize degradable or recyclable polymers. However, the current synthetic approaches of dithioacetals polydithioacetals overwhelmingly dependent on external catalysts organic solvents. Herein, we disclose a catalyst- solvent-free acetal-thiol click-like reaction for synthesizing polydithioacetals. High conversion, higher than acid catalytic reaction, can be achieved. universality was confirmed by monitoring reactions linear cyclic acetals (including renewable bio-sourced furan-acetal) with aliphatic aromatic thiols, mechanism monomolecular nucleophilic substitution (S

Язык: Английский

Процитировано

13

β-Triketones as Reactive Handles for Polymer Diversification via Dynamic Catalyst-Free Diketoenamine Click Chemistry DOI
Lucca Trachsel, Kevin A. Stewart, Debabrata Konar

и другие.

Journal of the American Chemical Society, Год журнала: 2024, Номер 146(23), С. 16257 - 16267

Опубликована: Июнь 4, 2024

The spontaneous condensation of amines with β-triketones (TK), forming β,β′-diketoenamines (DKE) and releasing water as the sole byproduct, exhibits many hallmarks "click" reactions. Such characteristics render TKs a highly advantageous platform for efficient polymer diversification, even in biological contexts. Leveraging reversible addition–fragmentation chain transfer (RAFT) photoiniferter polymerization novel TK-containing vinylic monomers, we synthesized polymers containing pendent excellent control molecular weights, excess 106 g mol–1. Under mild, catalyst-free conditions, poly(β-triketone methacrylate) could be modified diverse scope plethora functional groups. high efficiency this functionalization approach was further emphasized when grafting-to poly(ethylene glycol)-amine resulting bottlebrushes weights reaching 2.0 × 107 Critically, while formed DKE linkages are stable under ambient they undergo catalyst-free, dynamic transamination at elevated temperatures, paving way associative covalent adaptable networks. Overall, introduce triketone moieties into methacrylate acrylamide polymers, establishing postpolymerization modification technique that facilitates ligation permissible conditions.

Язык: Английский

Процитировано

13

Catalytic recycling of plastics into value-added products DOI
Tianyu Wei, Pengcheng Zhou, Wenxian Liu

и другие.

Nano Research, Год журнала: 2024, Номер unknown

Опубликована: Сен. 9, 2024

Язык: Английский

Процитировано

11

Catalytic chemical recycling and upcycling of polyolefin plastics DOI Creative Commons

Yingzi Tan,

Yidan Cheng, Jiaming Xu

и другие.

Giant, Год журнала: 2024, Номер 19, С. 100307 - 100307

Опубликована: Июнь 14, 2024

Polyolefins are the most produced and widely used polymeric materials. However, chemically inert nature of polyolefins has led to severe environmental pollution, posing a threat human sustenance development. Managing recycling polyolefin plastic waste is crucial for transition from linear sustainable circular economy. Catalytic chemical includes traditional techniques like pyrolysis photolysis, innovative methods that introduce cleavable bonds into chain closed-loop recycling. post-functionalization post-consumer materials another strategy tackle waste, aiming upgrade materials' utility contribute sustainability. Overall, developing catalytic deconstructing upcycling plastics essential encourage better reclamation practices reduce impact waste.

Язык: Английский

Процитировано

10

Dynamic crosslinking of thermoplastics via perfluorophenyl nitrene C–H insertion to form recyclable thermosets DOI

Zhi Yuan Lee,

Sirin Kamarulzaman,

Rizqullah Rasyiddin

и другие.

Chem, Год журнала: 2025, Номер unknown, С. 102479 - 102479

Опубликована: Март 1, 2025

Язык: Английский

Процитировано

2

Extrudable and Highly Creep-Resistant Covalent Adaptable Networks Made from Polyethylene and Ethylene/1-Octene Copolymers by Reactive Processing with Aromatic Disulfide Cross-Links DOI
Mathew Suazo, Logan M. Fenimore, Stephanie M. Barbon

и другие.

ACS Applied Polymer Materials, Год журнала: 2024, Номер unknown

Опубликована: Дек. 3, 2024

Polyolefins like polyethylene (PE) and ethylene-based copolymers are widely used in consumer industrial applications due to their versatility, the diversity tunability of properties, theoretical recyclability at elevated temperatures. However, recycling rates markedly low, and, though cross-linking PE enhances its properties through creation a networked architecture, resulting thermoset known as PEX is rendered completely unrecyclable. Incorporating associative or dissociative dynamic covalent bonds cross-links into plastics promising route both make use spent (via "upcycling" them) generate recyclable alternatives unrecyclable thermosets PEX. Such materials adaptable networks CANs (also called vitrimers if exclusively associative). Here, we present method for imbuing polymers with aromatic disulfide cross-links, robust, reprocessable CANs. Radical-based reactive processing ethylene/1-octene-based 1 wt % dicumyl peroxide 5 bis(4-methacryloyloxyphenyl) (BiPheS methacrylate BPMA) successfully resulted which fully recovered cross-link densities associated thermomechanical after multiple reprocessing cycles. These demonstrate remarkable elevated-temperature creep resistance high-temperature thermal stability high temperatures required exchanges BiPheS-based cross-links. copolymer also enable (re)processability via extrusion temperatures, property recovery demonstrated 260 °C, thereby indicating feasibility extending our approach scales processes well other rigorous applications.

Язык: Английский

Процитировано

4

Reaction of β‐Ketoester and 1,3‐Diol to Access Chemically Recyclable and Mechanically Robust Poly(vinyl alcohol) Thermosets through Incorporation of β‐(1,3‐dioxane)ester DOI Creative Commons
Youwei Ma, Chihui Zheng, Gadi Slor

и другие.

Angewandte Chemie International Edition, Год журнала: 2024, Номер 63(44)

Опубликована: Авг. 6, 2024

Abstract The development of mechanically robust, chemically stable, and yet recyclable polymers represents an essential undertaking in the context advancing a circular economy for plastics. Here, we introduce novel cleavable β‐(1,3‐dioxane)ester ( DXE ) linkage, synthesized through catalyst‐free reaction β‐ketoester 1,3‐diol, to cross‐link poly(vinyl alcohol) PVA formation high‐performance thermosets with inherent chemical recyclability. , modified groups transesterification excess tert ‐butyl acetoacetate, undergoes cross‐linking reactions unmodified 1,3‐diols within itself upon thermal treatment. architecture improves ’s mechanical properties, Young's modulus toughness that can reach up 656 MPa 84 MJ cm −3 i.e. approximately 3‐ 12‐fold those linear respectively. Thermal treatment cross‐linked under acid conditions leads deconstruction networks, enabling excellent recovery (>90 %) . In absence either or acidic treatment, maintains its dimensional stability. We show is also possible when performed presence other plastics commonly found recycling mixtures. Furthermore, ‐based composites comprising carbon fibers activated charcoal by linkages are shown be fillers.

Язык: Английский

Процитировано

3

Reversible Vitrimisation of Single‐Use Plastics and their Mixtures DOI Open Access
Zhuang Mao Png, Sheng Wang, Jayven Chee Chuan Yeo

и другие.

Advanced Functional Materials, Год журнала: 2024, Номер unknown

Опубликована: Окт. 6, 2024

Abstract Vitrimers are promising next‐generation materials, often exhibiting superior properties such as mechanical strength and solvent resistance compared to their thermoplastic counterparts, while still featuring recyclability due dynamic covalent crosslinks. The most common strategy recycle vitrimers is via reprocessing at high temperatures, others utilize chemical degradation reobtain the constituent monomers. This work presents a new approach toward by selectively breaking of vitrimer's crosslinks, turning it back into thermoplastic. allows for be achieved in more sustainable manner lower temperatures shorter times. After desired shape has been obtained, facile re‐crosslinking turns material vitrimer, with full restoration thermal stability, properties, gel fraction. To achieve this, carbene C─H insertion utilized introduce an imine‐based crosslinker various thermoplastics plastic mixtures convert them vitrimers. Properties typical retained polymer network Arrhenius‐type relationship between stress relaxation rate temperature observed, its elongation break tensile toughness, particularly significantly enhanced, first crosslinking, then further enhanced up 8 folds reversible crosslinking process.

Язык: Английский

Процитировано

3

Backbone Editing of Oxidized Polyethylene: Insertion of Oxygen and Nitrogen Atoms via Hydroxyalkyl Azide-Mediated Rearrangements DOI
Andrew J. King,

Ryan P. Sherrier,

Jeffrey Aubé

и другие.

Polymer Chemistry, Год журнала: 2024, Номер 15(44), С. 4554 - 4561

Опубликована: Янв. 1, 2024

Hydroxyalkyl azide-mediated rearrangement modularly inserts heteroatoms and pendent functionality into oxidized polyethylene.

Язык: Английский

Процитировано

3