New Trends in 3D and 4D Printed Dental and Orthopedic Implants:Methods, Applications and Future Directions DOI
Amirhossein Moghanian, Parviz Asadi, Mostafa Akbari

et al.

Bioprinting, Journal Year: 2025, Volume and Issue: unknown, P. e00406 - e00406

Published: March 1, 2025

Language: Английский

The thermal properties of FDM printed polymeric materials: A review DOI Creative Commons
Vigneshwaran Shanmugam, Karthik Babu,

Gokul Kannan

et al.

Polymer Degradation and Stability, Journal Year: 2024, Volume and Issue: 228, P. 110902 - 110902

Published: June 25, 2024

Fused Deposition Modelling (FDM), a prevalent additive manufacturing technique utilising polymeric materials, facilitates intricate geometric customisation and rapid prototyping. The ongoing development of FDM technology emphasises the importance thermal characteristics FDM-printed which are essential for various applications, including aerospace biomedical engineering. properties covering wide range thermoplastic polymers composites, were examined in this review. Despite versatility technology, challenges persist 3D printed parts, manifesting as anisotropy, voids, sub-optimal conductivity, thereby impeding performance. Achieving precise control over printing parameters such nozzle temperature, layer height, speed is pivotal optimising properties. Additionally, controlled treatments, like annealing, offer avenues manipulating crystalline structure components to enhance conductivity. By elucidating effects reinforcements, article aims provide insights into potential enhancements adjustments developing thermally resistant FDM-based materials.

Language: Английский

Citations

24

Open challenges in tensile testing of additively manufactured polymers: A literature survey and a case study in fused filament fabrication DOI Creative Commons
Antonella Sola, Wei Juene Chong, Dejana Pejak Simunec

et al.

Polymer Testing, Journal Year: 2022, Volume and Issue: 117, P. 107859 - 107859

Published: Nov. 4, 2022

Additive manufacturing (AM, also commonly termed 3D printing) is progressing from being a rapid prototyping tool to serving as pillar of the Industry 4.0 revolution. Thanks their low density and ease printing, polymers are receiving increasing interest for fabrication structural lightweight parts. Nonetheless, lack appropriate standards, specifically conceived consistently verify tensile properties polymer parts benchmark them against conventional products, major obstacle wider uptake AM in industry. After reviewing standardisation needs with focus on mechanical testing, paper closely examines hurdles that encountered when existing standards applied measure fabricated by fused filament (FFF, aka deposition modeling, FDM), which presently most popular material extrusion technique. Existing unable account numerous printing parameters govern response FFF Moreover, literature suggests raster- layer-induced anisotropic behaviour complicated interplay between features at different length scales (micro/meso/macro-structure) undermine pre-existing concepts regarding specimen geometry classical theories size effect, ultimately jeopardise transferability test Finally, statistical analysis poly(lactic acid) (PLA) specimens printed according (ASTM D638 type I ASTM D3039) sizes provides experimental evidence confirm literature-based argumentation. Ultimately, survey, supported results, demonstrates that, until dedicated become available, testing should be prudence. Whilst not specified set-up fully reported ensure repeatability rectangular geometries preferred dumbbell-like ones order avoid premature failure fillets, changed arbitrarily.

Language: Английский

Citations

53

Extrusion optimization and advanced mechanical characterization of fibre-reinforced polycarbonate filaments: Improving performance for fused filament fabrication DOI Creative Commons
Farimah Tikhani, Pascal Hubert

Composites Part A Applied Science and Manufacturing, Journal Year: 2025, Volume and Issue: unknown, P. 108752 - 108752

Published: Jan. 1, 2025

Language: Английский

Citations

1

Going Against the Grain: Porous Defects in Polymer-zeolite Composite Extrusion to Enhance Contaminant Adsorption DOI
Alan R. Kennedy, Christopher B. Williams, Stephen M. Martin

et al.

Additive manufacturing, Journal Year: 2025, Volume and Issue: unknown, P. 104762 - 104762

Published: March 1, 2025

Language: Английский

Citations

1

Recycling as a Key Enabler for Sustainable Additive Manufacturing of Polymer Composites: A Critical Perspective on Fused Filament Fabrication DOI Open Access
Antonella Sola, Adrian Trinchi

Polymers, Journal Year: 2023, Volume and Issue: 15(21), P. 4219 - 4219

Published: Oct. 25, 2023

Additive manufacturing (AM, aka 3D printing) is generally acknowledged as a “green” technology. However, its wider uptake in industry largely relies on the development of composite feedstock for imparting superior mechanical properties and bespoke functionality. Composite materials are especially needed polymer AM, given otherwise poor performance most parts load-bearing applications. As drawback, shift from mono-material to may worsen environmental footprint AM. This perspective aims discuss this chasm between advantage embedding advanced functionality, disadvantage causing harm environment. Fused filament fabrication (FFF, fused deposition modelling, FDM) analysed here case study account unparalleled popularity. FFF, which belongs material extrusion (MEX) family, presently widespread AM technique industrial, educational, recreational On one hand, FFF has already transitioned “from lab fab” finally community, with far-reaching implications sustainability. other thermoplastic-based, hence highly amenable recycling. The literature shows that recycled thermoplastic such poly(lactic acid) (PLA), acrylonitrile-butadiene-styrene (ABS), polyethylene terephthalate (PET, or glycol-modified form PETG) can be used printing by printed objects when they at end life. Reinforcements/fillers also obtained materials, help valorise waste by-products wide range industries (for example, paper, food, furniture) agriculture. Increasing attention being paid recovery carbon fibres aviation), reuse glass fibre-reinforced polymers end-of-life wind turbines). Although technical challenges economical constraints remain, adoption recycling strategies appears essential limiting impact reducing depletion natural resources, cutting down volume mitigating dependency petrochemicals.

Language: Английский

Citations

17

Plastic waste recycling in additive manufacturing: Recovery of polypropylene from WEEE for the production of 3D printing filaments DOI Creative Commons

Andrea Spirio,

Rossella Arrigo, Alberto Frache

et al.

Journal of environmental chemical engineering, Journal Year: 2024, Volume and Issue: 12(3), P. 112474 - 112474

Published: March 19, 2024

The inefficient management of wastes recovered from electric and electronic apparatuses (the so-called WEEE or e-waste) has become a severe global concern in the last years, since indiscriminate accumulation containing hazardous material poses serious risks for environmental, as well human health. Despite continuous development innovative efficient technologies mechanical recycling plastics, effective re-utilization these fractions is often limited by their poor value-added. In this work, we propose strategy valorization typical plastic stream small appliances (mainly composed on polypropylene filled with talc particles) through formulation filaments suitable Fused Filament Fabrication (FFF) 3D printing processes. Preliminary spectroscopic analyses plastics allowed separating sample two streams, according to different content talc. Both streams were first characterized rheological point view, aiming at assessing printability. Then, properties morphology (obtained after close optimization extrusion conditions) evaluated; obtained results indicated achievement regular geometry comparable those commercial filaments. Finally, printed specimens showed satisfactory quality terms resolution definition, demonstrating possibility profitably enhancing value-added using them feedstock produce sustainable

Language: Английский

Citations

8

Revolutionizing drug delivery: Exploring the impact of advanced 3D printing technologies on polymer-based systems DOI
Mohammed Majrashi, Esam Bashir Yahya, Rayan Y. Mushtaq

et al.

Journal of Drug Delivery Science and Technology, Journal Year: 2024, Volume and Issue: 98, P. 105839 - 105839

Published: June 5, 2024

Language: Английский

Citations

7

Fabrication of 3D-Printed Scaffolds with Multiscale Porosity DOI Creative Commons
Rafał Podgórski, Michał Wojasiński, Artur Małolepszy

et al.

ACS Omega, Journal Year: 2024, Volume and Issue: 9(27), P. 29186 - 29204

Published: June 28, 2024

3D printing is a promising technique for producing bone implants, but there still need to adjust efficiency, facilitate production, and improve biocompatibility. Porous materials have proven positive effect on the regeneration of tissue, their production associated with numerous limitations. In this work, we described simple method polymer or polymer-ceramic filaments 3D-printing scaffolds by adding micrometer-scale porous structures scaffold surfaces. Scaffolds included polycaprolactone (PCL) as primary polymer, β-tricalcium phosphate (β-TCP) ceramic filler, poly(ethylene glycol) (PEG) porogen. The pressurized filament extrusion gave flexible composed PCL, β-TCP, PEG, which are ready use in fused fabrication (FFF) printers. Washing 3D-printed ethanol solution removed PEG revealed microporous structure particles scaffold's Furthermore, exhibit good precision, no cytotoxic properties, highly impact MG63 cell alignment. Although combining β-TCP quite popular, presented allows well-organized without advanced equipment, produced can be used print commercially available printer.

Language: Английский

Citations

7

Artificial reefs through additive manufacturing: a review of their design, purposes and fabrication process for marine restoration and management DOI Creative Commons
Ilse Valenzuela Matus, Jorge Lino Alves, Joaquim Góis

et al.

Rapid Prototyping Journal, Journal Year: 2024, Volume and Issue: 30(11), P. 87 - 122

Published: April 25, 2024

Purpose The purpose of this paper is to review cases artificial reefs built through additive manufacturing (AM) technologies and analyse their ecological goals, fabrication process, materials, structural design features implementation location determine predominant parameters, environmental impacts, advantages, limitations. Design/methodology/approach analysed 16 from both temperate tropical regions. These were categorised based on the AM process used, mortar material used (crucial for biological applications), implementation. parameters are assessed how effectively designs meet stipulated demonstrate potential in comparison conventional methods preference locations these implementations. Findings overview revealed that dominant reef occurs Mediterranean Atlantic Seas, accounting 24%. remaining Australian Sea (20%), South Asia (12%), Persian Gulf Pacific Ocean, with 8%, Indian 4% all studied. It was concluded fused filament fabrication, binder jetting extrusion represent main processes build reefs. Cementitious ceramics, polymers geopolymer formulations incorporating aggregates mineral residues, wastes pozzolan reduce promote circular economy be more beneficial marine ecosystems. evaluation ranking well materials align demonstrating five ranked high effectiveness, ten projects moderate effectiveness one case low effectiveness. Originality/value represents an innovative method restoration management. offers a rapid prototyping technique validation enables creation highly complex shapes habitat diversification while diverse range benefit species’ habitats.

Language: Английский

Citations

5

Recent Advances in Additive Manufacturing of Polycaprolactone-Based Scaffolds for Tissue Engineering Applications: A Comprehensive Review DOI
Sunny Shah, Chetna Modi, Sudarshan Singh

et al.

Regenerative Engineering and Translational Medicine, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 18, 2024

Language: Английский

Citations

5