Role of ceramics in machining of composite materials: A comprehensive review DOI
Binaz Varikkadinmel, I.V. Singh

International Journal of Applied Ceramic Technology, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 28, 2024

Abstract The current review article explores advancements in machining of metal matrix composites (MMCs), polymer‐matrix (PMCs), and ceramic (CMCs), with a focus on the critical role abrasives. Processes, such as slotted electrical discharge abrasive grinding (SEDAG) electrochemical machining, utilize both thermal (spark erosion) mechanical (abrasive) actions, effectively balancing material removal minimizing damage during MMCs. For PMCs, rotary ultrasonic face combines vibrations, reducing friction cutting forces. In CMCs, advanced methods, laser‐assisted (LAG) laser‐ablating‐assisted (LAAG), are particularly effective. LAG preheats material, softening it for easier removal, whereas LAAG ablates directly, forces subsurface damage. These methods tailored to properties each composite, optimizing rates surface quality. research emphasizes that abrasives significantly improve efficiency integrity when optimized right combination parameters. By discussing interaction composite materials, this provides key insights into improving processes, making valuable reference researchers seeking enhance machinability materials across various applications.

Language: Английский

Experimental and statistical damage analysis in milling of S2‐glass fiber/epoxy and basalt fiber/epoxy composites DOI Creative Commons
Ahmed Cagri Sayin, Şengül DANIŞMAN, Emin Ersoy

et al.

Polymer Composites, Journal Year: 2024, Volume and Issue: 45(16), P. 15140 - 15158

Published: July 30, 2024

Abstract S2‐glass fiber reinforced plastics (S2‐GFRP) and basalt (BFRP) have emerged as crucial materials due to their exceptional mechanical properties, milling of composite plays an important role in achieving desired properties. However, they proven challenges relative inhomogeneity compared with metals, resulting unpredictability quality operations. The objective this work is investigate the effect cutting parameters, tool geometry surface on composites using burrs a metric. S2‐GFRP BFRP were produced by vacuum infusion method. Helical straight flute end mills manufactured from high‐speed steel (HSS) carbide rounds, half them coated titanium nitride reactive magnetron sputtering technique. Taguchi L18 orthogonal array used determine material, angle, coating, direction, spindle speed, feed rate machining S2‐GFRPs BFRPs respect burr formations. Milling experiments conducted under dry conditions then imaged calculate total area length. Statistical analysis was also performed optimize parameters type for ensuring structural integrity performance final parts. results showed that selection material has most significant impact length machined surface. novel image allows analyze extent size desirable operation speed industrial applications. Highlights Aerospace grade S2‐Glass manufactured. Carbide HSS fabricated protective layer. FRPs at various process designed Distinctive processing firstly compute induced Burr quantify contribution milling.

Language: Английский

Citations

2
Utilizing almond shell filler to improve strength and sustainability of jute fiber composites DOI
Ahmet Çetin

Polymer Composites, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 8, 2024

Abstract In recent years, natural fibers have begun to replace synthetic in automotive, building, and marine applications because of their sustainability, renewability, low cost, availability raw materials. However, strength, biocomposites are strengthened by hybridization with stronger or adding fillers. This study reinforced high‐cellulose jute fiber composites cellulose‐based almond ( Prunus amygdalus ) shell filler (ASF). Natural waste shells were ground microparticle size. Hybrid prepared microparticulate ASF the at 0%, 1.5%, 3%, 4.5%, 6% weight. A comprehensive experimental included tensile, flexural, Charpy impact (flat edgewise), shear tests. The addition significantly improved mechanical properties composites, best values obtained 3 wt.% addition. Tensile, impact, increased 48.2%, 63.5%, 24.4%, 52.2%, respectively. Scanning Electron microscopy (SEM) micrographs used morphological structural analysis prove that high achieved strengthening interlaminar adhesion. contributed developing a hybrid composite material fillers is stronger, environmentally friendly, sustainable. Highlights organic structure Almond Shell Filler (ASF) ensured sustainability composites. Cellulosic stiffness strength reduced voids, fiber‐matrix bonding, prevented debonding delamination. optimized performance 3%.

Language: Английский

Citations

2
Physiochemical profiling of bioplasticizer derived from Ficus benghalensis leaves for eco-friendly applications DOI
K. Arunprasath,

P. Senthamaraikannan,

R. Selvaraj

et al.

Industrial Crops and Products, Journal Year: 2024, Volume and Issue: 222, P. 119535 - 119535

Published: Aug. 31, 2024

Language: Английский

Citations

1
Futuristic prospects of bio-based fillers for industrial application DOI
Divya Divakaran,

Indran Suyambulingam,

S. Raja

et al.

Elsevier eBooks, Journal Year: 2024, Volume and Issue: unknown, P. 491 - 514

Published: Nov. 15, 2024

Language: Английский

Citations

1
Understanding the Influence of Machining Parameters on Mechanical Properties of Polymer Matrix Composites DOI

Mohd Faizul Hasan,

Maheshwar Dayal Gupta,

Gaurav Shukla

et al.

Advances in chemical and materials engineering book series, Journal Year: 2024, Volume and Issue: unknown, P. 203 - 239

Published: May 15, 2024

Polymer matrix composites (PMCs) represent a class of advanced materials that have gained widespread attention and adoption across various industries due to their exceptional mechanical properties versatility in applications. Understanding the full spectrum interplay with other material characteristics is essential for optimizing performance PMCs real-world This chapter offers comprehensive exploration intricate relationship between machining parameters PMCs. The scope this encompasses an in-depth relevant machining, including tensile strength, modulus, flexural impact resistance, shear fatigue creep behavior. It explores underlying mechanisms behind alterations properties. Furthermore, highlights strategies mitigate adverse effects on

Language: Английский

Citations

0
Optimization of Process Parameters for Abrasive Water Jet Internal Channel Surfaces DOI Creative Commons
Jinjin Liu, Yanhao Hou,

Zhanshuang Wang

et al.

Research Square (Research Square), Journal Year: 2024, Volume and Issue: unknown

Published: June 26, 2024

Abstract To address the issues of surface roughness and spheroidization in internal channels additively manufactured high-temperature alloys with a large aspect ratio, study on abrasive water jet polishing using synthetic silicon carbide was conducted. A full factorial experimental design employed to explore effects three sets process parameters: pressure, concentration, time, quality channel surfaces. Additionally, finishing two different grain sizes under these parameters were compared. generalized regression model constructed, which indicated that significant factors affecting were, order, time. An analysis measurement data carried out, determining optimal for channels. The characteristics runners analyzed morphology. experiments clearly enhanced alloys, effectively solving problem occurs during printing additive metal components.

Language: Английский

Citations

0
Elimination of Delamination during the Drilling of Biocomposite Materials with Flax Fibers DOI Open Access
Martin Váňa, Štěpánka Dvořáčková, Tomáš Knápek

et al.

Polymers, Journal Year: 2024, Volume and Issue: 16(18), P. 2620 - 2620

Published: Sept. 16, 2024

The present study focuses on the elimination of delamination during drilling a linen-based biocomposite material in epoxy resin used for manufacture sports kayaks, depending tool material, cutting conditions, and use additional wooden support plates. In study, HSS (high-speed steel) Carbide tools without coatings, with same geometry two types conditions (n = 1500 rpm, fn 0.05 0.1 mm/rev) were used. A Sololite-type backing plate was to aid reducing delamination. results show that plates significantly reduced by up 80% both at inlet especially drill hole outlet. this lower feed rate (fn per tooth shown have significant effect materials flax fibers, which are generally known be difficult machine. shows better terms its wear material. highest obtained board exit after 50 drilled holes 3509 µm. With board, decreased 693 µm holes.

Language: Английский

Citations

0
Role of ceramics in machining of composite materials: A comprehensive review DOI
Binaz Varikkadinmel, I.V. Singh

International Journal of Applied Ceramic Technology, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 28, 2024

Abstract The current review article explores advancements in machining of metal matrix composites (MMCs), polymer‐matrix (PMCs), and ceramic (CMCs), with a focus on the critical role abrasives. Processes, such as slotted electrical discharge abrasive grinding (SEDAG) electrochemical machining, utilize both thermal (spark erosion) mechanical (abrasive) actions, effectively balancing material removal minimizing damage during MMCs. For PMCs, rotary ultrasonic face combines vibrations, reducing friction cutting forces. In CMCs, advanced methods, laser‐assisted (LAG) laser‐ablating‐assisted (LAAG), are particularly effective. LAG preheats material, softening it for easier removal, whereas LAAG ablates directly, forces subsurface damage. These methods tailored to properties each composite, optimizing rates surface quality. research emphasizes that abrasives significantly improve efficiency integrity when optimized right combination parameters. By discussing interaction composite materials, this provides key insights into improving processes, making valuable reference researchers seeking enhance machinability materials across various applications.

Language: Английский

Citations

0