Applicability of nano-cutting fluids for enhanced cooling, low tool wear, and high tribological performance during machining—a review DOI Creative Commons
Milon Selvam Dennison,

S. Kirubanidhi Jebabalan,

Debabrata Barik

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: 6(12)

Published: Dec. 4, 2024

In the machining domain, most undesired effect is 'friction', which leads to excessive heat generation and results in wear of cutting tool. Also, friction has a significant negative impact on mechanical properties machined components. To address these consequences, novel category Cutting Fluids (CFs) been invented. These CFs include nanoparticles (NPs) conventional CFs, resulting emergence new variant called Nano (NCFs). Conventional are categorized as either mineral oil based or taking sustainability into account it may be also vegetable based. NCFs involve incorporation NPs this innovation gained recognition seen revolutionary solution field machining. The implementation prominent operations such turning, drilling, milling, grinding resulted improved surface quality parts increased lifespan tools. This achieved by reducing forces, enhancing transfer, minimizing at zone. Using Minimum Quantity Lubrication enhances process, promotes environmental friendliness, ensures sustainability, effefctively tackles concerns associated with CFs. review provides thorough analysis recent research papers use processes. It discusses limitations explores potential opportunities for sustainable enhanced future.

Language: Английский

Application of minimum quantity GnP nanofluid and cryogenic LN2 in the machining of Hastelloy C276 DOI
Binayak Sen, Abhijit Bhowmik

Tribology International, Journal Year: 2024, Volume and Issue: 194, P. 109509 - 109509

Published: March 4, 2024

Language: Английский

Citations

32

Nanobiolubricant grinding: a comprehensive review DOI Creative Commons

Yuxiang Song,

Changhe Li,

Zongming Zhou

et al.

Advances in Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: March 9, 2024

Abstract Minimum quantity lubrication (MQL), which considers the cost, sustainability, flexibility, and quality, has been actively explored by scholars. Nanoadditive phases have widely investigated as atomizing media for MQL, aimed at enhancing heat transfer friction reduction performance of vegetable-oil-based biolubricants. However, industrial application nano-enhanced biolubricants (NEBL) in grinding wheels workpiece interfaces a cooling lubricating medium still faces serious challenges, are attributed to knowledge gap current mapping between properties grindability NEBL. This paper presents comprehensive literature review research developments NEBL grinding, highlighting key clarifies blind spots. Firstly, physicochemical elaborated from perspective base fluid nanoadditive phase. Secondly, excellent is clarified its distinctive film formation, transfer, multiple-field mobilization capacity. Nanoparticles with high thermal conductivity extreme-pressure film-forming significantly improved high-temperature extreme-friction conditions zone. Furthermore, sustainability applying small amounts systematically evaluated, providing valuable insights industry. Finally, perspectives proposed address engineering scientific bottlenecks aims contribute understanding effective mechanisms development green technologies.

Language: Английский

Citations

31

Research Status and Prospect of Ultrasonic Vibration and Minimum Quantity Lubrication Processing of Nickel-based Alloys DOI Creative Commons

Guquan Gu,

Dazhong Wang, Shujing Wu

et al.

Intelligent and sustainable manufacturing, Journal Year: 2024, Volume and Issue: 1(1), P. 10006 - 10006

Published: Jan. 1, 2024

Nickel-based alloys has important application value in modern industrial field, but there are a lot of problems that difficult to solve traditional processing, and it is typical difficult-to-process material. In order improve the machinability nickel-based alloys, scholars try use variety non-traditional processing methods explore study alloys. these studies, ultrasonic vibration assisted technology minimum quantity lubrication (MQL) can achieve remarkable results. The intermittent separation cutting characteristics quality by changing tool path, while effect cutting, combining MQL leverages benefits both methods, resulting improved expanded Summarize current research status on machining mechanism micro lubrication, anticipate its developmental trends. This provides reference for future efficient mechanisms practical applications

Language: Английский

Citations

23

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO2 Nanofluid DOI Creative Commons
Yusuf Suleiman Dambatta, Changhe Li, Muhammad Sayuti

et al.

Chinese Journal of Mechanical Engineering, Journal Year: 2024, Volume and Issue: 37(1)

Published: March 14, 2024

Abstract Minimum quantity Lubrication (MQL) is a sustainable lubrication system that famous in many machining systems. It involve the spray of an infinitesimal amount mist-like lubricants during processes. The MQL affirmed to exhibit excellent performance, and it highly economical. nanofluids are understood lubricity heat evacuation capability, compared pure oil-based system. Studies have shown surface quality energy expended grinding operations can be reduced considerably due positive effect these nanofluids. This work presents experimental study on tribological performance SiO 2 nanofluid Si 3 N 4 ceramic. different modes systems operation was also analyzed. Different concentrations manufactured using canola, corn sunflower oils. quantitative evaluation process done based forces, specific energy, frictional coefficient, integrity. found canola oil exhibits optimal oil, traditional Additionally, introduction ultrasonic vibrations with reduce normal tangential roughness by 65%, 57%, 18% respectively. Finally, regression analysis used obtain optimum parameter combinations. observations from this will aid smooth transition towards ecofriendly engineering ceramics.

Language: Английский

Citations

16

Atomization mechanism and machinability evaluation with electrically charged nanolubricant grinding of GH4169 DOI
Wenhao Xu, Changhe Li, Xin Cui

et al.

Journal of Manufacturing Processes, Journal Year: 2023, Volume and Issue: 106, P. 480 - 493

Published: Oct. 16, 2023

Language: Английский

Citations

35

Nanofluids Minimal Quantity Lubrication Machining: From Mechanisms to Application DOI Creative Commons

Anxue Chu,

Changhe Li,

Zongming Zhou

et al.

Lubricants, Journal Year: 2023, Volume and Issue: 11(10), P. 422 - 422

Published: Oct. 2, 2023

Minimizing the negative effects of manufacturing process on environment, employees, and costs while maintaining machining accuracy has long been a pursuit industry. Currently, nanofluid minimum quantity lubrication (NMQL) used in cutting grinding studied as useful technique for enhancing machinability empowering sustainability. Previous reviews have concluded beneficial NMQL factors affecting them, including volume fraction nanoparticle species. Nevertheless, summary mechanism performance evaluation processing different materials is deficient, which limits preparation specifications popularity factories. To fill this gap, paper concentrates comprehensive assessment processability based tribological, thermal, machined surface quality aspects nanofluids. The present work attempts to reveal nanofluids from viewpoint nanofluids’ physicochemical properties atomization performance. Firstly, study contrasts distinctions structure functional mechanisms between types base fluids molecules, providing quantitative comparative Secondly, theoretical models that affect stability various thermophysical nanofluids, revealing nanoparticles endow with unique heat transfer mechanisms. Finally, mapping relationship parameters material analyzed, guidance technical support industrial application scientific research

Language: Английский

Citations

30

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects DOI Creative Commons

Shuguo Hu,

Changhe Li,

Zongming Zhou

et al.

Frontiers of Mechanical Engineering, Journal Year: 2023, Volume and Issue: 18(4)

Published: Dec. 1, 2023

Abstract Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machining as a green lubricant to replace conventional cutting fluids meet the urgent need for carbon emissions and achieve sustainable manufacturing. However, thermophysical properties of NPEC during processing remain unclear, making it difficult provide precise guidance selection principles industrial applications. Therefore, this paper reviews action mechanism, properties, future development directions NPEC. First, laws influence nano-enhanced phases base on performance revealed, dispersion stabilization mechanism preparation process is elaborated. Then, unique molecular structure physical NPECs combined elucidate their mechanisms heat transfer, penetration, antifriction effects. Furthermore, effect investigated basis excellent lubricating cooling by comprehensively quantitatively evaluating material removal characteristics turning, milling, grinding Results showed that turning Ti–6Al–4V with multi-walled nanotube volume fraction 0.2% resulted 34% reduction tool wear, an average decrease force 28%, 7% surface roughness Ra , compared flood process. Finally, research gaps further applications industry presented.

Language: Английский

Citations

30

Grinding with minimum quantity lubrication: a comparative assessment DOI
Yusuf Suleiman Dambatta, Changhe Li, Min Yang

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2023, Volume and Issue: 128(3-4), P. 955 - 1014

Published: July 24, 2023

Language: Английский

Citations

29

Enhanced manufacture technology based on emission reduction and carbon reduction in cutting and grinding DOI Creative Commons
Changhe Li,

Yanbin Zhang,

Zafar Said

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: 131(5-6), P. 1963 - 1974

Published: Feb. 23, 2024

Cutting fluid has the effect of reducing cutting force, temperature, improving tool life, etc., which been widely used in traditional machining.According to statistics, global annual consumption is more than 4 million tons.However, with improvement carbon reduction and emission requirements, fluids have unable meet future requirements green manufacturing sustainable due problems unfriendly environment non-renewable energy.Currently, become a hot topic industry.Emerging technologies (e.g., dry condition, minimum quantity lubrication) increasingly reported preliminarily validated.However, there are some limitations under various conditions grinding, cutting, milling) application areas aerospace automotive).Therefore, attention should be focused on machining performance reduced energy consumption, improved efficiency quality, suppression defects) as well understanding unknown mechanisms atomization, penetration, film formation, thermal stability bio-lubricant) by combining existing assistive ultrasonic vibration-assisted nanoenhanced bio-lubricants), can provide theoretical technical support for key components aerospace, rail transportation, automotive, marine, semiconductor, other fields accelerate related technologies.On this basis, authors' team planned special issue entitled "Enhanced manufacture technology based grinding," aims solve unclear mechanism multi-field empowerment-assisted lack lubricant formation destabilization mechanism, bottlenecks insufficient strategy.

Language: Английский

Citations

10

Sustainable Development of Cutting Fluids:The Comprehensive Review of Vegetable Oil DOI

Xiangcheng Luo,

Shujing Wu,

Dazhong Wang

et al.

Journal of Cleaner Production, Journal Year: 2024, Volume and Issue: 473, P. 143544 - 143544

Published: Sept. 4, 2024

Language: Английский

Citations

9