Applicability of nano-cutting fluids for enhanced cooling, low tool wear, and high tribological performance during machining—a review DOI Creative Commons
Milon Selvam Dennison,

S. Kirubanidhi Jebabalan,

Debabrata Barik

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: 6(12)

Published: Dec. 4, 2024

In the machining domain, most undesired effect is 'friction', which leads to excessive heat generation and results in wear of cutting tool. Also, friction has a significant negative impact on mechanical properties machined components. To address these consequences, novel category Cutting Fluids (CFs) been invented. These CFs include nanoparticles (NPs) conventional CFs, resulting emergence new variant called Nano (NCFs). Conventional are categorized as either mineral oil based or taking sustainability into account it may be also vegetable based. NCFs involve incorporation NPs this innovation gained recognition seen revolutionary solution field machining. The implementation prominent operations such turning, drilling, milling, grinding resulted improved surface quality parts increased lifespan tools. This achieved by reducing forces, enhancing transfer, minimizing at zone. Using Minimum Quantity Lubrication enhances process, promotes environmental friendliness, ensures sustainability, effefctively tackles concerns associated with CFs. review provides thorough analysis recent research papers use processes. It discusses limitations explores potential opportunities for sustainable enhanced future.

Language: Английский

Lubricant-transport behavior and mechanical performance of assembled multi-biomimetic structure designed for green interrupted turning DOI Creative Commons

Xiaobin Cui,

Yunxiu Jiao,

Dong Wang

et al.

Journal of Materials Research and Technology, Journal Year: 2024, Volume and Issue: 30, P. 7756 - 7777

Published: May 1, 2024

The integration of vegetable oil-based minimum quantity lubrication (VMQL) and cutting process has received widespread attention due to its great sustainability. Taking the potential biomimetics into consideration, constructing biomimetic structure on tool surface is expected cause effective improvement VMQL assisted process. Inspired by five different kinds biological structures, assembled multi-biomimetic (AMBS) was designed Al2O3/TiC micro-nano-composite ceramic tool. Moreover, this work explored effects AMBS interrupted turning. Durable lubricant-transport behavior examined experimentally theoretically for proposed AMBS. In addition, a theoretical index PAS integrating fracture resistance load established evaluate mechanical performance Furthermore, wear employed analyze experimental validate effectiveness present focused influences caused side length Lb hexagonal structure, laser angle Al shape superlipophilic region. It found that impact, scratch high temperature had limited wetting AMBS, resulting in durable Index can be utilized as useful pre-evaluating construction led decrease both load. effectively enhanced since greater impact. optimum appeared when 250μm, 90° region convex shape.

Language: Английский

Citations

4

Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 DOI Creative Commons
Zhiyong Huang,

Jiteng Li,

Mingshuo Zhang

et al.

Journal of Materials Research and Technology, Journal Year: 2025, Volume and Issue: 35, P. 2584 - 2601

Published: Jan. 25, 2025

Language: Английский

Citations

0

Effect of oxidation on mechanical properties of Fe-Ni alloys: Atomic insights from ReaxFF molecular dynamics simulations DOI

Qiang Cheng,

Alberto N. Conejo, Jianliang Zhang

et al.

Materials Today Communications, Journal Year: 2025, Volume and Issue: unknown, P. 112248 - 112248

Published: March 1, 2025

Language: Английский

Citations

0

Bionic design and optimization of cutting tools: Applications and processability DOI
Shuai Huang, Sheng Liu,

Dazhong Wang

et al.

Journal of Manufacturing Processes, Journal Year: 2024, Volume and Issue: 131, P. 1086 - 1131

Published: Sept. 30, 2024

Language: Английский

Citations

3

Bio-inspired cutting tools: Beneficial mechanisms, fabrication technology and coupling design DOI
Shuai Huang, Sheng Liu,

Dazhong Wang

et al.

Sustainable materials and technologies, Journal Year: 2024, Volume and Issue: unknown, P. e01211 - e01211

Published: Dec. 1, 2024

Language: Английский

Citations

2

Machining with Minimum Quantity Lubrication and Nano-Fluid MQL: A Review DOI Creative Commons
S. Altaf, Mohammad Arif Parray, M. Jebran Khan

et al.

Tribology online, Journal Year: 2024, Volume and Issue: 19(3), P. 209 - 217

Published: May 30, 2024

Machining processes hold a pivotal place in the sphere of modern manufacturing. Thus, constant advancements to enhance their efficiency and sustainability are warranted. This review paper discusses recent machining with Minimum Quantity Lubrication combination Nano-Fluids quantity lubrication (Nano-Fluid MQL). Recent developments assessed particular emphasis on critical parameters such as cutting temperatures, tool wear, surface quality. In addition, environmental economic aspects using MQL nano-fluids discussed. combinatory approach is evaluated sustainable solution machining. also presents literature survey application MQL.

Language: Английский

Citations

2

Experimental Evaluation of the Lubrication Performance of Garlic Oil Based MQL in Machining of EN24 Steel DOI Creative Commons
Mohammad Arif Parray, Sally Shahzad, M. Jebran Khan

et al.

Tribology online, Journal Year: 2024, Volume and Issue: 19(6), P. 478 - 485

Published: Oct. 14, 2024

This study explores the remarkable potential of garlic oil as a green, high-performance lubricant in machining, aiming to elevate wear resistance, reduce cutting temperatures, and improve surface finishes, all contrast conventional dry methods. Through Scanning Electron Microscopy (SEM), intricate patterns on tungsten carbide (WC) tool inserts were meticulously analyzed, while Energy Dispersive X-ray Spectroscopy (EDS) unveiled adhesive behavior influenced by oil-based lubrication. Surface roughness, following turning operation, was elegantly measured using stylus profilometry. The results reveal that Minimum Quantity Lubrication (MQL) achieved 43.8% reduction flank wear, 69.3% decrease an impressive 79.3% improvement finish. These findings illuminate oil's ability maintain cooler zones, significantly extending life preserving precision machined parts. research underscores promise natural, eco-friendly lubricant, paving way for sustainable machining practices not only protect environment but also ensure unparalleled performance processing EN24 steel.

Language: Английский

Citations

2

Drilling process of indexable drill bit based on Coupled Eulerian-Lagrangian method: A simulation study DOI Creative Commons

Desheng Hu,

Caixu Yue,

Xianli Liu

et al.

Chinese Journal of Aeronautics, Journal Year: 2024, Volume and Issue: unknown

Published: April 1, 2024

42CrMo steel has the characteristics of high strength, wear resistance, impact and fatigue resistance. Therefore, drilling always been a challenging task. The indexable drill bit advantages processing efficiency low cost widely used in field aerospace hole processing. To better understand machining mechanism bit, this paper uses Coupled Eulerian-Lagrangian method (CEL) to simulate three-dimensional model for first time. simulation results force obtained by CEL Lagrangian are compared with experimental results. It is verified that easy converge can avoid problem program interruption caused mesh distortion, value more consistent actual value. Secondly, cutting blade edge node temperature under different process parameters extracted. variation time domain force, frequency tool obtained. This study provides new prediction performance optimization drills.

Language: Английский

Citations

1

Nanofluid minimum quantity lubrication assisted grinding force model considering anisotropy of SiCf/SiC ceramic matrix composites DOI
Qi Zhang, Ben Wang,

Chang Song

et al.

Composite Structures, Journal Year: 2024, Volume and Issue: unknown, P. 118577 - 118577

Published: Sept. 1, 2024

Language: Английский

Citations

1

Effect of cutting fluid supply conditions on tool loads during continuous and interrupted orthogonal cutting DOI Creative Commons
Hui Liu, Markus Meurer, Thomas Bergs

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 15, 2024

Abstract In metalworking, cutting fluids play an important role by reducing heat and friction during machining, extending tool life, improving surface finish. Although the positive effects of fluid have been confirmed in many studies, relevant parameters such as nozzle cross-section area supply pressure, well their influence on thermo-mechanical loads tool, insufficiently investigated. This study investigates conditions continuous interrupted orthogonal processes. The research specifically addresses impact geometry jet orientation which underexplored previous studies. A prototype holder, designed additively manufactured for this purpose, allows variations orientation. Experiments were conducted under varying parameters, geometries, pressures, with temperature being monitored through embedded thermocouple. results show that significantly affects chip shape, directly cooling efficiency and, consequently, temperature. also uses inversely calibrated analytical model to analyze distribution, shows highest temperatures occur tool-chip contact area, while outside decrease rapidly. addition, percentage into decreases increasing Péclet number, is consistent both scenarios. These findings provide a deeper understanding how design performance establish foundation model-based analysis machining

Language: Английский

Citations

1