Investigation of Atomized Droplet Characteristics and Heat Transfer Performance in Minimum Quantity Lubrication Cutting Technology DOI Open Access

Donghui Li,

Tao Zhang, Tao Zheng

et al.

Heat Transfer, Journal Year: 2024, Volume and Issue: unknown

Published: Dec. 16, 2024

ABSTRACT Minimum quantity lubrication (MQL) cutting technology is ecologically friendly and efficient in terms of cooling lubrication. It has be.en widely used recent years. The atomization effect the MQL system was characterized by average diameter atomized droplets this study. Second, heat transfer experimental platform built, experiments were carried out under different parameters. flux density linearly related to source temperature steady‐state conditions, nozzle target distance greatest influence on effectiveness. flow state lubricating oil liquid film when lower than 120°C. ditch higher 180°C. droplet decreased 43.7% pressure 0.4 MPa compared with 0.2 MPa. An increase gas supply can improve MQL. With rate, do not change significantly. At 270°C, at a rate 90 mL/h only 2.99% that 18 mL/h. smallest, best 1.5 mm. 20 mm temperatures. When between 40 mm, capacity most stable. performance helpful improving efficiency quality cutting, promoting implementation green manufacturing sustainable development strategy.

Language: Английский

Nanoparticle-based lubrication during machining: synthesis, application, and future scope—a critical review DOI
Moran Xu, Saood Ali, Rendi Kurniawan

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2025, Volume and Issue: 136(10), P. 4141 - 4174

Published: Jan. 31, 2025

Language: Английский

Citations

2
Analysis of the Surface Quality Characteristics in Hard Turning Under a Minimal Cutting Fluid Environment DOI Creative Commons

Sandip Mane,

Rajkumar Bhimgonda Patil, Anindita Roy

et al.

Applied Mechanics, Journal Year: 2025, Volume and Issue: 6(1), P. 5 - 5

Published: Jan. 17, 2025

This paper analyzes the surface quality characteristics, such as arithmetic average roughness (Ra), maximum peak-to-valley height (Rt), and (Rz), in hard turning of AISI 52100 steel using a (TiN/TiCN/Al2O3) coated carbide insert under minimal cutting fluid environment (MCFA). MCFA, sustainable high-velocity pulsed jet technique, reduces harmful effects on human health while improving machining performance. Taguchi’s L27 orthogonal array was used to conduct experiments. The findings showed that increases with feed rate, identified most influential parameter, depth cut shows negligible effect. main plot signal-to-noise (S/N) ratios for combined response Ra, Rt, Rz revealed optimal conditions: speed 140 m/min, rate 0.05 mm/rev, 0.3 mm. Feed ranked highest influence, followed by cut. lower values parameters were observed ranges Ra ≈ 0.248–0.309 µm, Rt 2.013–2.186 1.566 µm at 0.05–0.07 mm/rev. MCFA-assisted 35–40% compared dry 10% 24% when MQL technique. Moreover, this study emphasizes significant environmental benefits it incorporates eco-friendly fluids minimize ecological impact enhancing finish.

Language: Английский

Citations

1
Bibliometric analysis and research trends in minimum quantity lubrication for reducing cutting forces DOI
Chen Ji, Rui Sheng,

Hao Wu

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 21, 2024

Language: Английский

Citations

6
Tribological Performance of Borided Tool Steel with Minimum Bio-Lubrication for Sheet Metal Forming Applications DOI
Cesar David Resendiz-Calderon, Orlando Soriano‐Vargas, Julio A. Cao-Romero-Gallegos

et al.

Wear, Journal Year: 2025, Volume and Issue: unknown, P. 205748 - 205748

Published: Jan. 1, 2025

Language: Английский

Citations

0
Material-specific machining optimization of Ti6Al4V alloy under MQL: A sustainability-centric approach DOI
Dhrubajit Sarma, Rupshree Ozah, M. Chandrasekaran

et al.

Next Materials, Journal Year: 2025, Volume and Issue: 8, P. 100586 - 100586

Published: March 14, 2025

Language: Английский

Citations

0
A comprehensive review on the viability of minimum quantity lubrication technology for machining difficult-to-cut alloys DOI Creative Commons
Abhijit Bhowmik, Raman Kumar,

T. Ramachandran

et al.

AIP Advances, Journal Year: 2025, Volume and Issue: 15(3)

Published: March 1, 2025

In recent years, sustainability has evolved profoundly and garnered significant global attention, establishing itself as a pivotal topic in contemporary research. line with this development, the present review thoroughly examines existing studies on machining processes employing minimum quantity lubrication (MQL). The growing imperative for sustainable practices driven researchers to reassess alternative techniques within operations. Although conventional lubri-cooling agents continue be widely used engineering alloys, an expanding body of research demonstrates that incorporation vegetable oils, nanofluids, nanoplatelets into MQL systems can yield superior performance compared traditional methods. presents overview developments advancements related technology provides rigorous analysis oils nanofluids metalworking fluids. This study also eco-friendly approaches flood serves meaningful resource move toward greener solutions.

Language: Английский

Citations

0
Feed Cutting Force Analysis Using Discrete Wavelet Transform in Drilling of Aluminium Matrix Composite DOI Creative Commons
Paweł Karolczak, Maciej Kowalski, Michael Kasprzak

et al.

Journal of Machine Engineering, Journal Year: 2025, Volume and Issue: unknown

Published: March 25, 2025

This paper presents an analysis of the cutting forces during drilling a ceramic fibre-reinforced aluminium matrix composite. The machining was carried out under dry conditions and with minimum lubrication zone. mean values feed force ratio this to amplitude were calculated. result is load stability coefficient thus obtained. measured waveforms decomposed using discrete wavelet transform in Matlab. An approximation, which filtered waveform, detail, i.e. noise measurement, numerical value interference calculated from after filtration before filtration. It found that use oil mist slightly reduces average tested affecting measurement when MQL higher, while type Daubechies compactness does not affect power.

Language: Английский

Citations

0
Comparative Analysis of Dry, Minimum Quantity Lubrication, and Nano-Reinforced Minimum Quantity Lubrication Environments on the Machining Performance of AZ91D Magnesium Alloy DOI Creative Commons
Berat Barış Buldum, Kamil Leksycki, Süleyman Çınar Çağan

et al.

Machines, Journal Year: 2025, Volume and Issue: 13(5), P. 430 - 430

Published: May 19, 2025

This study investigates the machining performance of AZ91D magnesium alloy under three different cooling environments: dry, minimum quantity lubrication (MQL), and nano-reinforced MQL (NanoMQL) with multi-walled carbon nanotubes. Turning experiments were conducted on a CNC lathe systematically varied cutting parameters, including speed (150–450 m/min), feed rate (0.05–0.2 mm/rev), depth cut (0.5–2 mm). The was evaluated through force measurements, surface roughness analysis, tool wear examination using SEM. results demonstrate that NanoMQL environment significantly outperforms both dry conventional conditions, providing 42.2% improvement in quality compared to 33.6% over MQL. Cutting forces predominantly influenced by rate, while showed variable effects. SEM analysis revealed substantially reduced built-up edge formation flank wear, particularly aggressive conditions. superior is attributed enhanced thermal conductivity properties nanotubes, which form protective tribofilm at tool–workpiece interface. provides valuable insights for optimizing parameters industrial applications, where high longevity are required.

Language: Английский

Citations

0
Vegetable oils in minimum quantity lubrication: a comparative analysis of properties and performance DOI
Balaji Vasudevan, Lenin Nagarajan,

N. Murugu Nachippan

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: 245(1)

Published: Aug. 29, 2024

Environmental regulations and sustainability concerns drive the development of eco-friendly cutting fluids in manufacturing. This review paper focuses on performance vegetable-based with extreme pressure additives machining processes. Minimum Quantity Lubrication (MQL) is gaining traction as a sustainable alternative to traditional flood cooling machining. article investigates effectiveness MQL utilizing different fluids. Analyze research findings influence these crucial parameters like force, temperature, surface finish, tool wear. Additionally, explores impact specific vegetable oil types outcomes. comprehensive analysis will guide researchers industry professionals towards adopting oils for efficient

Language: Английский

Citations

2
Applicability of nano-cutting fluids for enhanced cooling, low tool wear, and high tribological performance during machining—a review DOI Creative Commons
Milon Selvam Dennison,

S. Kirubanidhi Jebabalan,

Debabrata Barik

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: 6(12)

Published: Dec. 4, 2024

In the machining domain, most undesired effect is 'friction', which leads to excessive heat generation and results in wear of cutting tool. Also, friction has a significant negative impact on mechanical properties machined components. To address these consequences, novel category Cutting Fluids (CFs) been invented. These CFs include nanoparticles (NPs) conventional CFs, resulting emergence new variant called Nano (NCFs). Conventional are categorized as either mineral oil based or taking sustainability into account it may be also vegetable based. NCFs involve incorporation NPs this innovation gained recognition seen revolutionary solution field machining. The implementation prominent operations such turning, drilling, milling, grinding resulted improved surface quality parts increased lifespan tools. This achieved by reducing forces, enhancing transfer, minimizing at zone. Using Minimum Quantity Lubrication enhances process, promotes environmental friendliness, ensures sustainability, effefctively tackles concerns associated with CFs. review provides thorough analysis recent research papers use processes. It discusses limitations explores potential opportunities for sustainable enhanced future.

Language: Английский

Citations

0