Milling Machine Fault Diagnosis Using Acoustic Emission and Hybrid Deep Learning with Feature Optimization
Muhammad Umar,
No information about this author
Muhammad Siddique,
No information about this author
N. Ullah
No information about this author
et al.
Applied Sciences,
Journal Year:
2024,
Volume and Issue:
14(22), P. 10404 - 10404
Published: Nov. 12, 2024
This
paper
presents
a
fault
diagnosis
technique
for
milling
machines
based
on
acoustic
emission
(AE)
signals
and
hybrid
deep
learning
model
optimized
with
genetic
algorithm.
Mechanical
failures
in
machines,
particularly
critical
components
like
cutting
tools,
gears,
bearings,
account
significant
portion
of
operational
breakdowns,
leading
to
unplanned
downtime
financial
losses.
To
address
this
issue,
the
proposed
method
first
acquires
AE
from
machine.
signals,
capturing
dynamic
responses
machine
components,
are
transformed
into
continuous
wavelet
transform
(CWT)
scalograms
further
analysis.
Gaussian
filtering
is
applied
enhance
clarity
these
scalograms,
effectively
reducing
noise
while
maintaining
essential
features.
A
convolutional
neural
network
(CNN)
VGG16
architecture
utilized
spatial
feature
extraction,
followed
by
bidirectional
long
short-term
memory
(BiLSTM)
capture
temporal
dependencies
scalograms.
The
algorithm
(GA)
used
optimize
selection
ensure
most
relevant
features
improve
model’s
performance.
finally
fed
fully
connected
(FC)
layer
classification.
achieves
an
accuracy
99.6%,
significantly
outperforming
traditional
approaches.
offers
highly
accurate
efficient
solution
detection
allowing
more
reliable
predictive
maintenance
efficiency
industrial
settings.
Language: Английский
Critical challenges and advances in vibration signal processing for non-stationary condition monitoring
Advanced Engineering Informatics,
Journal Year:
2025,
Volume and Issue:
65, P. 103290 - 103290
Published: April 4, 2025
Language: Английский
Enhanced semi-supervised model for acoustic leak detection in water distribution networks
Automation in Construction,
Journal Year:
2025,
Volume and Issue:
175, P. 106228 - 106228
Published: April 25, 2025
Language: Английский
Stuck Pipe Detection in Oil and Gas Drilling Operations Using Deep Learning Autoencoder for Anomaly Diagnosis
Hasan N. Al-Mamoori,
No information about this author
Jialin Tian,
No information about this author
Haifeng Ma
No information about this author
et al.
Applied Sciences,
Journal Year:
2025,
Volume and Issue:
15(9), P. 5042 - 5042
Published: May 1, 2025
Stuck
pipe
events
remain
a
critical
challenge
in
oil
and
gas
drilling
operations,
leading
to
increased
non-productive
time
substantial
financial
losses.
Traditional
detection
methods
rely
on
manual
monitoring
expert
judgment,
which
are
prone
delays
human
error.
This
study
proposes
deep
learning
autoencoder-based
anomaly
diagnosis
approach
enhance
the
of
stuck
incidents.
Using
high-resolution
series
data
from
Volve
field,
autoencoder
model
was
trained
exclusively
normal
conditions
learn
operational
patterns
detect
deviations
indicative
events.
The
proposed
leverages
reconstruction
error
as
an
metric,
effectively
distinguishing
between
cases.
results
demonstrate
that
achieves
accuracy
99.06%,
with
area
under
receiver
operating
characteristic
curve
(AUC)
0.958.
Additionally,
attained
precision
97.12%,
recall
91.34%,
F1-score
94.15%,
significantly
reducing
false
positives
negatives.
findings
highlight
potential
learning-based
approaches
improving
real-time
detection,
offering
scalable
cost-effective
solution
for
mitigating
disruptions.
research
contributes
advancing
intelligent
systems
industry,
risks,
enhancing
efficiency.
Language: Английский
An Improved Convolutional Neural Network for Pipe Leakage Identification Based on Acoustic Emission
Weidong Xu,
No information about this author
Jiwei Huang,
No information about this author
Lianghui Sun
No information about this author
et al.
Journal of Marine Science and Engineering,
Journal Year:
2024,
Volume and Issue:
12(10), P. 1720 - 1720
Published: Sept. 30, 2024
Oil
and
gas
pipelines
are
the
lifelines
of
energy
market,
but
due
to
long-term
use
environmental
factors,
these
prone
corrosion
leaks.
Offshore
oil
pipeline
leaks,
in
particular,
can
lead
severe
consequences
such
as
platform
fires
explosions.
Therefore,
it
is
crucial
accurately
swiftly
identify
leaks
on
offshore
platforms.
This
significant
importance
for
improving
early
warning
systems,
enhancing
maintenance
efficiency,
reducing
economic
losses.
Currently,
efficiency
identifying
still
needs
improvement.
To
address
this,
present
study
first
established
an
experimental
simulate
a
marine
environment.
Laboratory
leakage
signal
data
were
collected,
on-site
noise
gathered
from
“Liwan
3-1”
platform.
By
integrating
signals
with
data,
this
aimed
closely
mimic
real-world
application
scenarios.
Subsequently,
several
neural
network-based
identification
methods
applied
integrated
dataset,
including
probabilistic
network
(PNN)
combined
time-domain
feature
extraction,
Backpropagation
Neural
Network
(BPNN)
optimized
simulated
annealing
particle
swarm
optimization,
Long
Short-Term
Memory
(LSTM)
Mel-Frequency
Cepstral
Coefficients
(MFCC).
Corresponding
models
constructed,
effectiveness
leak
detection
was
validated
using
test
sets.
Additionally,
paper
proposes
improved
convolutional
(CNN)
technology
named
SART-1DCNN.
optimizes
architecture
by
introducing
attention
mechanisms,
transformer
modules,
residual
blocks,
combining
them
Dropout
optimization
algorithms,
which
significantly
enhances
recognition
accuracy.
It
achieves
high
accuracy
rate
99.44%
dataset.
work
capable
detecting
Language: Английский