Structural Composition and Disassembly Techniques for Efficient Recycling of Waste Lithium‐Ion Batteries DOI
Zhiqi Zhu, Xu Gao

Advanced Sustainable Systems, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 22, 2024

Abstract Lithium batteries represent a significant energy storage technology, with wide range of applications in electronic products and emerging sectors. Concurrently, the high‐value recycling utilization waste lithium‐ion (LIBs) has emerged as prominent area research. This review commences an examination structural composition, operational methodology, inherent challenges associated process batteries. Subsequently, study conducts comprehensive technologies employed processing over past few years. encompasses in‐depth analysis both primary treatment methodologies, including disassembly, discharge, classification, well advanced techniques such pyrometallurgy, hydrometallurgy, bio metallurgy direct regeneration, specifically tailored to LIBs. In addition, this article introduces several strengthening for traditional methods, identifies current research limitations, proposes recommendations future reuse battery cathodes.

Language: Английский

Advanced electrode processing for lithium-ion battery manufacturing DOI Creative Commons
Runming Tao, Yu Gu, Zhijia Du

et al.

Published: Feb. 3, 2025

Language: Английский

Citations

8

Unlocking the potential of ball milling for nanomaterial Synthesis: An overview DOI Creative Commons
Wesam A. Ali,

S.P. Richards,

Reem H. Alzard

et al.

Journal of Industrial and Engineering Chemistry, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 1, 2025

Language: Английский

Citations

3

Upscaling high-areal-capacity battery electrodes DOI
Jung‐Hui Kim,

Nag-Young Kim,

Zhengyu Ju

et al.

Nature Energy, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 26, 2025

Language: Английский

Citations

2

Sustainable and cost-effective electrode manufacturing for advanced lithium batteries: the roll-to-roll dry coating process DOI Creative Commons

Joonhyeok Park,

Jiwoon Kim,

Jaeik Kim

et al.

Chemical Science, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 1, 2025

The transition to electric vehicles motivated by global carbon neutrality targets has intensified the demand for lithium-ion batteries (LIBs) with high energy density. While innovation of cathode/anode active materials reached a plateau, development thick electrodes emerged as critical breakthrough achieving high-energy-density LIBs. However, conventional wet coating process intrinsic limitations, such binder migration during solvent drying process, which becomes increasingly problematic electrodes. To address these challenges, dry processes have been actively explored in three main forms: electrostatic spraying, hot pressing thermoplastic polymers, and roll-to-roll utilizing polytetrafluoroethylene binder. This review highlights scalable industrially viable approach, introducing its underlying mechanisms, latest developments, applications all-solid-state lithium-sulfur batteries. By combining technical advancements manufacturing scalability, demonstrates significant potential enable next-generation battery systems.

Language: Английский

Citations

1

Solvent‐Free Dry‐Process Enabling High‐Areal Loading Selenium‐Doped SPAN Cathodes Toward Practical Lithium–Sulfur Batteries DOI Creative Commons
Dong Jun Kim, Tae Hwa Hong, Jung Seok Lee

et al.

Small, Journal Year: 2025, Volume and Issue: unknown

Published: April 7, 2025

Abstract In this study, a selenium‐doped sulfurized polyacrylonitrile (Se‐SPAN) cathode fabricated by dry process with multi‐walled carbon nanotubes (MWCNT) and polytetrafluoroethylene (PTFE) binder is proposed to address issues in currently developed dry‐processed cathodes. The Se‐SPAN (D/Se‐SPAN) characterized dense, robust, uniform structure that successfully resists the internal stress evolution caused significant volume variations of under high‐loading conditions. Understanding these architectural advantages D/Se‐SPAN, unrivaled potential D/Se‐SPAN compared traditional slurry‐processed cathodes (S/Se‐SPAN) established through series in‐depth electrochemical‐mechanical investigations. As result, recorded ≈31.8 mAh cm −2 reversible areal capacities ultra‐high‐loading conditions (64.2 mg ) exhibited remarkable cycle stability. Based on vital design guidelines are provided for developing S‐based crucial realizing cost‐effective eco‐friendly battery production.

Language: Английский

Citations

1

Material Challenges Facing Scalable Dry-Processable Battery Electrodes DOI

Nag-Young Kim,

Jung‐Hui Kim,

Heejin Koo

et al.

ACS Energy Letters, Journal Year: 2024, Volume and Issue: 9(11), P. 5688 - 5703

Published: Oct. 31, 2024

Dry-processable electrode technology presents a promising avenue for advancing lithium-ion batteries (LIBs) by potentially reducing carbon emissions, lowering costs, and increasing the energy density. However, commercialization of dry-processable electrodes cannot be achieved solely through optimization manufacturing processes or modifications existing components. Therefore, material innovation is urgently required each core components dry electrodes: binders, conductive agents, current collectors. This Review explores recent advancements in these components, delving into their physicochemical roles contributions. We identify critical performance factors propose design strategies aimed at improving functionality overall electrodes. provides insights innovations to overcome limitations drive sustainable advancement LIB processes.

Language: Английский

Citations

7

Recycling and Reuse of Spent LIBs: Technological Advances and Future Directions DOI Creative Commons

Long Lv,

Siqi Zhou,

Changqi Liu

et al.

Molecules, Journal Year: 2024, Volume and Issue: 29(13), P. 3161 - 3161

Published: July 2, 2024

Recovering valuable metals from spent lithium-ion batteries (LIBs), a kind of solid waste with high pollution and high-value potential, is very important. In recent years, the extraction cathodes LIBs cathode regeneration technology are still rapidly developing (such as flash Joule heating to regenerate cathodes). This review summarized studies published in ten years catch rapid pace development this field. The development, structure, working principle were firstly introduced. Subsequently, developments mechanisms processes pyrometallurgy hydrometallurgy for extracting summarized. commonly used processes, products, efficiencies recycling nickel–cobalt–manganese (NCM/LCO/LMO/NCA) lithium iron phosphate (LFP) analyzed compared. Compared hydrometallurgy, method was higher resource utilization rate, which has more industrial application prospects. Finally, paper pointed out shortcomings current research put forward some suggestions recovery reuse battery future.

Language: Английский

Citations

6

Effect of active material morphology on PTFE-fibrillation, powder characteristics and electrode properties in dry electrode coating processes DOI Creative Commons
Marcella Horst,

Franziska Beverborg,

Lukas Bahlmann

et al.

Powder Technology, Journal Year: 2024, Volume and Issue: unknown, P. 120451 - 120451

Published: Nov. 1, 2024

Language: Английский

Citations

6

Improving the electrochemical performance of Ag-doped Ni-rich Li (Ni0.88 Co0.09 Al0.03)1−x O2 layered cathode material DOI

Yulong Kang,

Yibo Zhang, Liang Zhao

et al.

Applied Physics A, Journal Year: 2025, Volume and Issue: 131(3)

Published: Feb. 10, 2025

Language: Английский

Citations

0

Recent progress on solvent-free electrode fabrication for lithium-based batteries DOI
Gyori Park, Jongha Hwang,

Minju Song

et al.

Chemical Engineering Journal, Journal Year: 2025, Volume and Issue: unknown, P. 161888 - 161888

Published: March 1, 2025

Language: Английский

Citations

0