The Three-Dimensional Printing of Composites: A Review of the Finite Element/Finite Volume Modelling of the Process DOI Open Access

T. Zach,

Mircea Cristian Dudescu

Journal of Composites Science, Journal Year: 2024, Volume and Issue: 8(4), P. 146 - 146

Published: April 12, 2024

Composite materials represent the evolution of material science and technology, maximizing properties for high-end industry applications. The fields concerned include aerospace defense, automotive, or naval industries. Additive manufacturing (AM) technologies are increasingly growing in market shares due to elimination shape barriers, a plethora available materials, reduced costs. AM composite combine two trends manufacturing, combining advantages both, with specific enhancement being need mold composites, even post-curing treatments. challenge composites is compete their conventional counterparts. aim current paper present additive process across different spectrums finite element analyses (FEA). first outcomes building definition (support definition) optimization deposition trajectories. In addition, multi-physics melting/solidification using computational fluid dynamics (CFD) performed predict fiber orientation extrusion profiles. modelling continues displacement/temperature distribution, which influences porosity, warping, residual stresses that influence characteristics component. This leads tuning technological parameters, thus improving process.

Language: Английский

Advances in 3D printing for polymer composites: A review DOI Creative Commons
Tengbo Ma, Yali Zhang, Kunpeng Ruan

et al.

InfoMat, Journal Year: 2024, Volume and Issue: 6(6)

Published: June 1, 2024

Abstract The potential of three‐dimensional (3D) printing technology in the fabrication advanced polymer composites is becoming increasingly evident. This review discusses latest research developments and applications 3D composites. First, it focuses on optimization technology, that is, by upgrading equipment or components adjusting parameters, to make them more adaptable processing characteristics improve comprehensive performance products. Second, printable novel consumables for composites, which mainly include new filaments, inks, photosensitive resins, powders, introducing unique properties different ways apply printing. Finally, preparation functional (such as thermal conductivity, electromagnetic interference shielding, biomedicine, self‐healing, environmental responsiveness) are explored, with a focus distribution fillers influence topological shapes printed aim this deepen understanding convergence between anticipate future trends applications. image

Language: Английский

Citations

123

Multi‐Scale Design of Metal–Organic Framework Metamaterials for Broad‐Band Microwave Absorption DOI

Ning Qu,

G. Xu,

Yekun Liu

et al.

Advanced Functional Materials, Journal Year: 2024, Volume and Issue: unknown

Published: March 12, 2024

Abstract The development of nanocomposite microwave absorbers is a critical strategy for tackling electromagnetic pollution. However, challenges persist regarding material stability and achieving broadband absorption. Herein, novel multi−scale design approach metamaterial proposed. First, series bimetallic (cobalt copper) semiconductive metal–organic framework (SC−MOF) crystals with atomically resolved structures are successfully prepared to serve as building blocks metamaterials. By simply adjusting the concentration ratio two ions, controllable preparation crystal morphology can be achieved. This enables precisely tune absorption peak bandwidth range SC−MOF, resulting in excellent EMW performance (effective bandwidth: 6.16 GHz, minimum reflection loss: −61 dB). Based on this, printable inks further constructed by encapsulating SC−MOF polydimethylsiloxane 3D‐printed multi−layered based woodpile porous architecture. absorber demonstrates near‐perfect spectrum (with 11.33 GHz), closely matching theoretical simulations. approach, combining precise MOF materials construction topological structure design, offers new insights absorbers.

Language: Английский

Citations

66

3D printing in upcycling plastic and biomass waste to sustainable polymer blends and composites: A review DOI Creative Commons
Malik Hassan, Amar K. Mohanty, Manjusri Misra

et al.

Materials & Design, Journal Year: 2023, Volume and Issue: 237, P. 112558 - 112558

Published: Dec. 13, 2023

Mishandling of waste plastics and biomasses is a major global concern. Every year, around 380 million tons plastic are produced, with only 9% being recycled, leading to widespread pollution. Similarly, biomass generation from agricultural forestry sectors accounts for 140 billion metric tons, in addition 2.01 municipal solid waste. This review paper addresses the gap regarding integration 3D printing, upcycling recycled plastics, utilization sustainable composites. printed parts have shown comparable mechanical properties compared virgin materials, which been further improved by biomass-derived fillers. The acknowledges that different printing parameters substantial influence on strength, ductility, crystallinity, dimensional accuracy parts. Therefore, optimizing these becomes crucial achieving performance. Moreover, incorporating reinforcing agents, stabilizers, chain extenders, compatibilizers, surface modifiers recycling presents an excellent opportunity enhance properties, thermal stability, adhesion, stability. Additionally, identifies research gaps proposes machine learning artificial intelligence enhanced process control material development, expanding possibilities this field.

Language: Английский

Citations

60

Design of Kagome lattice composite sandwich metastructures with high load bearing and low frequency vibration reduction properties DOI
Xiyue An,

Guoqing Sun,

Xinfeng Yuan

et al.

Composites Part A Applied Science and Manufacturing, Journal Year: 2023, Volume and Issue: 174, P. 107716 - 107716

Published: Aug. 1, 2023

Language: Английский

Citations

26

Dual-curing polymer systems for photo-curing 3D printing DOI

Weizi Gao,

Yunlong Guo,

Jingjing Cui

et al.

Additive manufacturing, Journal Year: 2024, Volume and Issue: 85, P. 104142 - 104142

Published: April 1, 2024

Language: Английский

Citations

17

Predicting mechanical properties of 3D printed nanocomposites using multi-scale modeling DOI
Roham Rafiee, Hadis Zehtabzadeh, Mohammad Reza Amini

et al.

Additive manufacturing, Journal Year: 2024, Volume and Issue: 83, P. 104055 - 104055

Published: Feb. 23, 2024

Language: Английский

Citations

14

Mechanical, fracture, and environmental performance of greener polymer composites containing low to high micro fillers with recycled and byproduct origins DOI

Ehsan Khedri,

Hamid Reza Karimi, Razie Mohamadi

et al.

Polymer Composites, Journal Year: 2024, Volume and Issue: 45(10), P. 8694 - 8709

Published: March 26, 2024

Abstract Polymer adhesives have considerable mechanical and environmental privileges; however, their high price makes them uncommercial for common uses. This study investigates the incorporation of recycled or byproduct fillers in epoxy resin‐based composites to assess properties, impacts, cost efficiency. The examined include fly ash, glass powder, slag, silica limestone powder. Tensile, compressive, fracture tests were conducted on with various filler proportions (0%–80% by weight). From microstructure observations, round (fly powder) rough (slag, silica, morphologies are seen. Also, it is seen that all well distributed matrix; increase content, air voids increase. tensile compressive results indicate adding improves composite's strengths, up a 20% compared neat resin. However, when contents exceed 40%, strengths decrease. Fracture toughness values also decrease increasing content. Comparing those other studies indicates similarity trends. Cost‐strength CO2eq‐strength curves evaluated financial aspects. show potential efficiency but may some drawbacks traditional construction materials like cement concrete. Highlights resin composites. Examined glass, flexural, conducted. SEM failure patterns analyzed, similar compared. data evaluated.

Language: Английский

Citations

13

Tensile, flexural, and mode-I cracking behavior of interpenetrating phase composites (IPC), developed using additively manufactured PLA-based structures with different infill densities and epoxy resin polymer as matrix DOI Creative Commons

Ehsan Khedri,

Hamid Reza Karimi, M.R.M. Aliha

et al.

Results in Engineering, Journal Year: 2024, Volume and Issue: 22, P. 102162 - 102162

Published: May 3, 2024

Interpenetrating phase composites (IPC) materials are designed to combine the advantages of made-from or develop an intended behavior. Recently, use 3D printed structures has received attention due advantages, such as rapid and cheap prototyping techniques complex structures. However, most materials, polylactic acid (PLA) used for conventional printing, have low strength insignificant durability. To overcome these issues, excellent characteristics polymer adhesives, epoxy resin, can be increase their In this paper, PLA-based samples resin adhesive were merged interpenetrating composite. The with 25, 50, 75, 100 infill percentages tested in direct tensile, bending, mode-I fracture. From results, it seen that reducing percentage 25% reduces tensile 16, 9, 3 MPa (-40%, -66%, -90% compared sample 100% 26 strength), adding IPC, results 24, 29 32 strength. Compared 3D-printed parts same percentages, IPCs 150, 320, 1140% higher strengths, respectively. Also, failed reviewed by scanning electron microscope.

Language: Английский

Citations

13

Review: additive manufacturing of fiber-reinforced composites DOI
Dushyant Dubey, S. P. Singh, B.K. Behera

et al.

Journal of Materials Science, Journal Year: 2024, Volume and Issue: 59(27), P. 12219 - 12256

Published: July 1, 2024

Language: Английский

Citations

13

Additive manufacturing of continuous fiber-reinforced polymer composites: current trend and future directions DOI
Rajkumar Wagmare,

Rahul Harshe,

Jaising Pednekar

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 15, 2024

Language: Английский

Citations

12