Laser Powder Bed Fusion of SS316L-IN718 Functionally Graded Materials: Processing, Microstructure, and Properties DOI Creative Commons
Reza Ghanavati, Abdollah Saboori, Elżbieta Gadalińska

et al.

Materials Science and Engineering A, Journal Year: 2025, Volume and Issue: unknown, P. 148341 - 148341

Published: April 1, 2025

Language: Английский

Additive manufacturing of metallic lattice structures: Unconstrained design, accurate fabrication, fascinated performances, and challenges DOI
Liang‐Yu Chen, Shun‐Xing Liang, Yujing Liu

et al.

Materials Science and Engineering R Reports, Journal Year: 2021, Volume and Issue: 146, P. 100648 - 100648

Published: Oct. 1, 2021

Language: Английский

Citations

396

Wire arc additive manufacturing of metals: A review on processes, materials and their behaviour DOI
Manu Srivastava, Sandeep Rathee,

Ankit Tiwari

et al.

Materials Chemistry and Physics, Journal Year: 2022, Volume and Issue: 294, P. 126988 - 126988

Published: Nov. 6, 2022

Language: Английский

Citations

122

Big data, machine learning, and digital twin assisted additive manufacturing: A review DOI Creative Commons
Liuchao Jin, Xiaoya Zhai, Kang Wang

et al.

Materials & Design, Journal Year: 2024, Volume and Issue: 244, P. 113086 - 113086

Published: June 25, 2024

Additive manufacturing (AM) has undergone significant development over the past decades, resulting in vast amounts of data that carry valuable information. Numerous research studies have been conducted to extract insights from AM and utilize it for optimizing various aspects such as process, supply chain, real-time monitoring. Data integration into proposed digital twin frameworks application machine learning techniques is expected play pivotal roles advancing future. In this paper, we provide an overview twin-assisted AM. On one hand, discuss domain highlight machine-learning methods utilized field, including material analysis, design optimization, process parameter defect detection monitoring, sustainability. other examine status current technical approach offer future developments perspectives area. This review paper aims present convergence big data, learning, Although there are numerous papers on additive others twins AM, no existing considered how these concepts intrinsically connected interrelated. Our first integrate three propose a cohesive framework they can work together improve efficiency, accuracy, sustainability processes. By exploring latest advancements applications within domains, our objective emphasize potential advantages possibilities associated with technologies

Language: Английский

Citations

48

An overview of additively manufactured metal matrix composites: preparation, performance, and challenge DOI Creative Commons
Liang‐Yu Chen, Qin Peng, Lina Zhang

et al.

International Journal of Extreme Manufacturing, Journal Year: 2024, Volume and Issue: 6(5), P. 052006 - 052006

Published: June 5, 2024

Abstract Metal matrix composites (MMCs) are frequently employed in various advanced industries due to their high modulus and strength, favorable wear corrosion resistance, other good properties at elevated temperatures. In recent decades, additive manufacturing (AM) technology has garnered attention as a potential way for fabricating MMCs. This article provides comprehensive review of endeavors progress AM MMCs, encompassing available technologies, types reinforcements, feedstock preparation, synthesis principles during the process, typical AM-produced strengthening mechanisms, challenges, future interests. Compared conventionally manufactured MMCs exhibit more uniformly distributed reinforcements refined microstructure, resulting comparable or even better mechanical properties. addition, can produce bulk with significantly low porosity fabricate geometrically complex MMC components lattice structures. As reviewed, many such Al composites, Ti nickel Fe etc, have been successfully produced. The contents strongly influence choice technology, applied processing parameters. these four primary mechanisms identified: Hall–Petch strengthening, dislocation load transfer Orowan strengthening. technologies offer advantages that enhance when compared traditional fabrication methods. Despite above, further challenges still faced, new methods investigating intrinsic nature coupled processes. Therefore, concludes by discussing interests

Language: Английский

Citations

43

Printability disparities in heterogeneous material combinations via laser directed energy deposition: a comparative study DOI Creative Commons
Jinsheng Ning, Lida Zhu, Shuhao Wang

et al.

International Journal of Extreme Manufacturing, Journal Year: 2024, Volume and Issue: 6(2), P. 025001 - 025001

Published: Jan. 4, 2024

Abstract Additive manufacturing provides achievability for the fabrication of bimetallic and multi-material structures; however, material compatibility bondability directly affect parts’ formability final quality. It is essential to understand underlying printability different combinations based on an adapted process. Here, disparities two common attractive (nickel- iron-based alloys) are evaluated at macro micro levels via laser directed energy deposition (DED). The processes were captured using in situ high-speed imaging, dissimilarities melt pool features track morphology quantitatively investigated within specific process windows. Moreover, microstructure diversity tracks blocks processed with varied pairs was comparatively elaborated and, complemented informative multi-physics modeling, presented non-uniformity mechanical properties (microhardness) among heterogeneous rationalized. differences flow induced by unlike thermophysical resulting element intermixing localized re-alloying during solidification dominate dissimilarity combinations. This work in-depth understanding phenomenological dissimilar materials aims guide more reliable DED forming parts.

Language: Английский

Citations

25

Solidification cracking in steel/copper alloy multi-material structures deposited by laser-based directed energy deposition DOI Creative Commons
Zhao Zhao, Matteo Perini, M. Pellizzari

et al.

Journal of Materials Science, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 18, 2025

Language: Английский

Citations

2

Micro-, Meso- and Macrostructural Design of Bulk Metallic and Polymetallic Materials by Wire-Feed Electron-Beam Additive Manufacturing DOI Creative Commons
Е. А. Колубаев, В. Е. Рубцов,

А. V. Chumaevsky

et al.

Physical Mesomechanics, Journal Year: 2022, Volume and Issue: 25(6), P. 479 - 491

Published: Dec. 1, 2022

Abstract Additive manufacturing of metal materials is one the most promising technologies in modern industry. A wide variety current additive techniques allow rapid prototyping and industrial production different-sized products from various structural functional materials. The structure physical-mechanical properties fabricated by electron-beam (EBAM) within nonstationary metallurgy a local molten pool often differ those conventional due to different crystallization mechanisms, sequence completeness phase transformations, heterogeneous/homogeneous chemical composition resulting material. possibility control metallurgical processes key advantage EBAM technology. It allows structure, composition, mono- polymetallic, graded, composite heat-resistant order obtain with desired macroscopic architecture, microscopic parameters. As any new technology, method requires development scientifically based approaches choice conditions. Here we provide an overview scientific developed for metals alloys using wire or rods as feedstock. range studied includes on copper, bronze, aluminum, nickel, titanium alloys, steels, well aluminum-based functionally graded copper-based important research findings are summarized.

Language: Английский

Citations

56

Additive manufacturing of functional gradient materials: A review of research progress and challenges DOI

Zongyu Ma,

Weiwei Liu, Wanyang Li

et al.

Journal of Alloys and Compounds, Journal Year: 2023, Volume and Issue: 971, P. 172642 - 172642

Published: Oct. 27, 2023

Language: Английский

Citations

42

Latest Developments to Manufacture Metal Matrix Composites and Functionally Graded Materials through AM: A State-of-the-Art Review DOI Open Access
Marta Ostolaza, Jon Iñaki Arrizubieta, Aitzol Lamíkiz

et al.

Materials, Journal Year: 2023, Volume and Issue: 16(4), P. 1746 - 1746

Published: Feb. 20, 2023

Multi-material structure fabrication has the potential to address some critical challenges in today’s industrial paradigm. While conventional manufacturing processes cannot deliver multi-material structures a single operation, additive (AM) come up as an appealing alternative. In particular, laser-directed energy deposition (L-DED) is preferred for AM. The most relevant applications envisioned L-DED are alloy design, metal matrix composites (MMC), and functionally graded materials (FGM). Nonetheless, there still issues that need be faced before ready use. Driven by this need, literature review, suitability of component first demonstrated. Then, main defects associated with current opportunities field reported. view relevance high-performance coatings tools mitigate wear, emphasis placed on development MMCs FGMs. identified include—but not limited to—tightly controlling composition powder mixture injected into melt pool; understanding influence thermal history process microstructural aspects, including interactions between constituents; studying in-service behaviours FGMs regard their durability failure modes.

Language: Английский

Citations

41

Review of Computer-Aided Manufacturing (CAM) strategies for hybrid directed energy deposition DOI Creative Commons
Thomas Feldhausen, Lauren Heinrich, Kyle Saleeby

et al.

Additive manufacturing, Journal Year: 2022, Volume and Issue: 56, P. 102900 - 102900

Published: May 21, 2022

Language: Английский

Citations

40