A review of 3D and 4D printable discontinuous and continuous fibre reinforcement polymers for soft robotics DOI

C. Matta,

Charbel Tawk, Pierre Rahmé

et al.

Smart materials & methods., Journal Year: 2024, Volume and Issue: unknown, P. 1 - 56

Published: Nov. 3, 2024

Three-dimensional (3D) and four-dimensional (4D) discontinuous continuous fibre-reinforced polymers (FPRs) play a crucial role in developing innovative functional soft actuators, sensors, structures. These advanced materials are key to creating robots with various capabilities, including self-sensing, self-healing, self-assembly, self-deployment, shape memory. This work reviews 3D 4D printable robotic systems that incorporate both fibre reinforcements. It covers printing technologies, modelling, applications, capabilities properties. The technologies used for fabricating these presented explained, highlighting their working principles, advantages, drawbacks. In addition, an in-depth discussion is provided on the current status of above-mentioned systems. A dedicated section also explores advancements needed materials, fibres propel field forward. main goal this highlight importance potential FRPs printed devices using AM technologies. Additionally, aim identify discuss any research gaps need be addressed further its advancement.

Language: Английский

Advancing sustainable shape memory polymers through 4D printing of polylactic acid-polybutylene adipate terephthalate blends DOI Creative Commons
Davood Rahmatabadi, Mahdi Khajepour, Abbas Bayati

et al.

European Polymer Journal, Journal Year: 2024, Volume and Issue: 216, P. 113289 - 113289

Published: July 9, 2024

One of the major challenges in 4D printed Shape Memory Polymers (SMPs) is their slow response to thermal stimuli. Synthetic carbon fillers have been introduced address this issue; however, use comes with environmental concerns. On other hand, Polylactic Acid (PLA) commonly used for 3D/4D printing SMPs, but it requires softening achieve large deformations. This research paper introduces a sustainable solution through blending PLA Polybutylene Adipate Terephthalate (PBAT) that not only addresses these also possesses eco-friendliness due PBAT's high biodegradability rate. PBAT weight percentages 15 %, 30 and 45 % utilized soften PLA, composites are successfully printed. Mechanical properties, shape memory effects, morphology, behaviors comprehensively investigated. The results show excellent features such as 220 elongation 93 recovery just few seconds. two PLA-PBAT blends complete less than 8 s. contains PBAT, addition strength (40 MPa), has 17 elongation. This, coupled low melting temperature drives Scanning electron microscopy images finally confirm printability all three blends, composite containing exhibiting best quality layer interfaces least porosity.

Language: Английский

Citations

89

Recent Advances in 4D‐Printed Shape Memory Actuators DOI
Yusuf Olatunji Waidi

Macromolecular Rapid Communications, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 27, 2025

Abstract 4D printing, which combines the design freedom of 3D printing with responsiveness smart materials, is revolutionizing creation active structures. These structures can change shape in response to external stimuli, paving way for advancements robotics, biomedicine, and beyond. However, a comprehensive review article highlighting recent printed memory actuators (SMAAs) lacking. This explores exciting potential intelligent SMAAs. It examines concept materials used, like shape‐memory polymers (SMPs), alloys (SMAs), polymer composites (SMPCs). then dives into compatible techniques principles achieving programmed changes. Different categories SMAAs are explored, showcasing their applications diverse fields. The concludes by discussing challenges future directions, emphasizing massive creating next generation actuators, making it valuable resource researchers field.

Language: Английский

Citations

2

Wet‐Spinning Carbon Nanotube/Shape Memory Polymer Composite Fibers with High Actuation Stress and Predesigned Shape Change DOI Creative Commons
Meng Li, Kun Chen, Ding Zhang

et al.

Advanced Science, Journal Year: 2024, Volume and Issue: 11(38)

Published: Aug. 9, 2024

Actuators based on shape memory polymers and composites incorporating nanomaterial additives have been extensively studied; achieving both high output stress precise change by low-cost, scalable methods is a long-term-desired yet challenging task. Here, conventional (polyurea) carbon nanotube (CNT) fillers are combined to fabricate reinforced composite fibers with exceptional actuation performance, wet-spinning method amenable for continuous production. It found that thermal-induced shrinkage step could obtain densified strong fibers, the presence of CNTs effectively promotes tensile orientation polymer molecular chains, leading much improved mechanical properties. Consequently, CNT/ polyurea exhibit stresses as 33 MPa within 0.36 s during thermal actuation, up 22 upon electrical stimulation enabled built-in conductive CNT networks. Utilizing flexible thin various behavior also demonstrated including conversion between different structures/curvatures, recovery predefined simple patterns. This high-performance capable produced low-cost materials fabrication process, may find many potential applications in wearable devices, robotics, biomedical areas.

Language: Английский

Citations

9

An overview of 4D printing of smart multifunction continuous fiber-reinforced composites: recent advances and novel applications DOI
Mona Nejatpour, Ali Fallah, Bahattin Koç

et al.

Advanced Composites and Hybrid Materials, Journal Year: 2024, Volume and Issue: 7(5)

Published: Aug. 23, 2024

Language: Английский

Citations

5

3D/4D Printed Bio-Composites Reinforced by Bamboo Charcoal and Continuous Flax Fibres for Superior Mechanical Strength, Flame Retardancy and Recoverability DOI Creative Commons
Mahdi Bodaghi, Kaveh Rahmani, Mohammadreza Lalegani Dezaki

et al.

Polymer Testing, Journal Year: 2025, Volume and Issue: unknown, P. 108709 - 108709

Published: Jan. 1, 2025

Language: Английский

Citations

0

Advances in Shape‐Memory Polymers and Composites for Biomedical Device Applications DOI Open Access

Chengjun Zeng,

Liwu Liu, Wei Zhao

et al.

Advanced Engineering Materials, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 29, 2025

Over the past two decades, remarkable advancements have been achieved in stimulus‐responsive shape‐memory polymers (SMPs), which exhibit desirable properties such as characteristics, deformability, and biocompatibility, while responding to external stimuli. The development of polymer composites (SMPCs) leads high recovery forces novel functionalities, including electrical actuation, magnetic biocompatibility. enhanced remotely controllable functionality further expand application SMPs biomedical areas, surgical applications for replacing handheld instruments drug delivery systems. In this review, device SMPCs are focused on their recent bone tissue scaffolds, lumen stents, carriers examined. Furthermore, bottlenecks challenges encountered by devices elucidated. future trend is also discussed, aiming provide valuable insights broadening fields.

Language: Английский

Citations

0

Electro-Active Shape Memory Polymer Biocomposites with Continuous Natural Fiber Reinforcement for Self-Shaping Architecture DOI
Asmaa Hassan,

Yağmur Bulut,

S.A. Sanei

et al.

Published: Jan. 1, 2025

Language: Английский

Citations

0

A review of 4D printed continuous fiber‐reinforced polymer composites: Materials, structures, and applications DOI Creative Commons
Guocheng Liu, Ning Hu, Yongxin Duan

et al.

Polymer Composites, Journal Year: 2025, Volume and Issue: unknown

Published: March 12, 2025

Abstract Four‐dimensional (4D) printing, as a revolutionary additive manufacturing technology, is receiving increasing attention and research nowadays. Further, the combination of 4D printing continuous fiber‐reinforced polymer composites (CFRPCs) has provided new ideas for designing composite structures with customized functions. Herein, systematic analysis status printed CFRPCs presented. Smart materials such shape memory polymers (SMPs) can be utilized to manufacture achieve change over time. Firstly, mechanism SMPs analyzed, process introduced. Furthermore, matrix, fiber reinforcements, actuation methods are classified elaborated. Subsequently, various CFRPCs, including honeycomb structures, auxetic active origami, summarized. Moreover, application prospects technology in different fields discussed. Finally, an outlook on future development directions provided. Highlights The Different kinds classified. An

Language: Английский

Citations

0

4D printing: reality or myth? DOI
Joana Henriques, Ana M. Sousa, Ana P. Piedade

et al.

Published: April 8, 2025

Purpose Additive manufacturing (AM) is one of the nine pillars design-fabrication cycle in Industry 4.0. However, although some limitations hinder its full implementation our quotidian, a new concept already emerging: 4D printing (4DP). Conceptually, 4D-printed parts are additive manufactured with stimuli-responsive materials, able to self-adapting or self-assembly when exposed correct stimuli. Although this an establish reality, due lack normalized ASTM/ISO standard published confusing and, sometimes, opposite directions that almost present it as myth. Design/methodology/approach This article reviews current 4DP applications, discusses their shortcomings addressing approach and synthesizes scientific contributions. Based on synthesis, paper theorizes progress topic. Findings remains emerging technological tool requiring further research achieve widespread adoption. reversibility implied definition 4DP, only 119 out 1,303 papers Web Science database (as review writing date) address reversible shape transformation. Inquisitive debates must be conducted consensual terminology, standardized production regulatory investment characterization methodologies. Originality/value From status, questions arose whether reality sometimes considered myth, often misapplied. provides in-depth discussion conceptualization urgent need standards for structures. The scalability structures industrial applications challenges put products market also explored.

Language: Английский

Citations

0

Shape memory polymers and composites in 4D printing: techniques and applications DOI

Chitte Prem Kumar,

N. Sivanagaraju,

M.R.K. Vakkalagadda

et al.

Progress in Additive Manufacturing, Journal Year: 2025, Volume and Issue: unknown

Published: April 24, 2025

Language: Английский

Citations

0