Achieving Comparable Magnetic Properties of 3D Printed Selective Laser Melting Fe-Si Electrical Steel Sheet as Commercial Electrical Steel Sheet DOI
Se Min Park,

Jung Kyun Na,

H.-W. Kim

et al.

Published: Jan. 1, 2024

Language: Английский

Evaluation of the Mechanical Properties of PLA Material Used For 3D Printing Solar E-Hub Component DOI Creative Commons

MD Helal Uddin,

Mohammad Nur‐E‐Alam, Abreeza Manap

et al.

Diyala Journal of Engineering Sciences, Journal Year: 2024, Volume and Issue: unknown, P. 163 - 172

Published: Sept. 1, 2024

The advent of additive manufacturing (AM) technologies revolutionized design and production processes across various industries. In renewable energy, AM enabled new possibilities for optimizing solar e-hub (solar energy harvesting module) configurations, enhancing efficiency performance. This study examined critical considerations such as material selection, durability, cost-effectiveness in hub development. fast-prototyping technique was controlled by computer-aided (CAD) software like CREO Parametric 7.0 Creality Slicer 4.8. Experimental results indicated that PLA (Polylactic acid) materials exhibited superior strength, with an impact 4.8 Joules. deformation revealed the maximum load 22 MPa aligned ultimate tensile strength PLA, a hardness test result 83.1 HRF featured its exemplary properties. These findings advanced understanding using to investigate mechanical behaviours optimize configurations portable device applications, promoting sustainable solutions adoption technologies. addition, successful implementation this approach will enable sectors minimize carbon foot-prints towards helping global net-zero emissions aligning circular economy approach.

Language: Английский

Citations

2

Advanced Manufacturability of Electrical Machine Architecture through 3D Printing Technology DOI Creative Commons
Ahmed Selema, Mohamed N. Ibrahim, Peter Sergeant

et al.

Machines, Journal Year: 2023, Volume and Issue: 11(9), P. 900 - 900

Published: Sept. 10, 2023

The rapid evolution of electric machines requires innovative approaches to boost performance, efficiency, and sustainability. Additive Manufacturing (AM) has emerged as a transformative technique, reshaping the landscape machine components, ranging from magnetic materials windings extending thermal management. In area materials, AM’s capacity fabricate intricate structures optimizes flux dynamics, yielding advanced shape-profile cores self-coating laminations for superior performance. windings, prowess is evident through concepts, effectively mitigating AC conduction effects while reducing weight. Furthermore, AM revolutionizes management, exemplified by 3D-printed ceramic heat exchangers, cooling channels, novel housing designs, all contributing enhanced efficiency power density. integration not only transcends conventional manufacturing constraints but also promises usher in an era unprecedented innovation, addressing interplay magnetic, winding, dynamics.

Language: Английский

Citations

6

Innovative 3D Printed Coil and Cooling Designs for Weight-Sensitive Energy-Saving Electrical Machine DOI
Ahmed Selema,

Joffrey Van Den Abbeele,

Mohamed N. Ibrahim

et al.

IEEE Transactions on Transportation Electrification, Journal Year: 2023, Volume and Issue: 10(3), P. 5282 - 5293

Published: Oct. 6, 2023

The performance of electrical machines is often limited by manufacturability challenges. With the emergence additive manufacturing (AM) technology, new design solutions that were previously impossible using conventional production techniques are becoming applicable. This work addresses novel possibilities in machine windings. Using AM a series 3D-printed coils designed and prototyped for high-power density machines. power losses these measured compared with 3D coil designs combine higher easier manufacturability. Moreover, thermal management concept introduced AM-shaped profile direct cooling channels featuring ridged surfaces. tubes have small grooves or ridges on their surface create indents, which help increase area improve efficiency. dimensions proposed heat exchanger optimized to achieve good balance between current performance. investigation includes identifying suitable materials both can enhance electromagnetic while achieving lightweight structure. Finally, experimental results demonstrate effectiveness approach significant improvements weight reduction. Compared copper coils, has twice carrying capacity only 53% weight.

Language: Английский

Citations

4

Magnetic properties of as-built and heat treated M789 and M300 maraging steels produced via laser powder bed fusion DOI Creative Commons
Valentin Mateev, Mirko Sinico,

Setareh Gorji Ghalamestani

et al.

Next Materials, Journal Year: 2024, Volume and Issue: 6, P. 100287 - 100287

Published: July 30, 2024

Language: Английский

Citations

1

Material Tradeoff of Rotor Architecture for Lightweight Low-Loss Cost-Effective Sustainable Electric Drivetrains DOI Open Access
Ahmed Selema

Sustainability, Journal Year: 2023, Volume and Issue: 15(19), P. 14413 - 14413

Published: Oct. 1, 2023

The art of the successful design high-speed electrical machines comes with many challenges in mass, size, reliability, and energy efficiency. Material engineering has been identified as a key solution for higher power dense electric drivetrains. One main at high speed is eddy-current losses active electromagnetic parts, especially magnetic materials permanent magnets (PMs). This study devoted to selection PM rotor using multidisciplinary optimization drivetrain. Beside AC loss minimization, more disciplines are considered, such minimization weight, cost. Different laminations investigated different properties well Additionally, PMs optimized considering low-cost ferrite high-coercivity (HCPMs). Moreover, optimal which have best balance between loss, cost, ripples. Finally, designs prototyped, assembled, tested same stator configuration. Also, selected, performance measured compared conventional designs. results 8% extra torque least 20% weight reduction.

Language: Английский

Citations

3

Achieving Comparable Magnetic Properties of 3D Printed Selective Laser Melting Fe-Si Electrical Steel Sheet as Commercial Electrical Steel Sheet DOI
Se Min Park,

Jung Kyun Na,

H.-W. Kim

et al.

Published: Jan. 1, 2024

Language: Английский

Citations

0