Adding MnO to Improve the Characteristics of Zirconia-Toughened Alumina Ceramic Parts Made Using the Digital Light Processing Method DOI Open Access
Т. О. Оболкина,

Nikita L. Kotelnikov,

M. A. Goldberg

et al.

Minerals, Journal Year: 2024, Volume and Issue: 15(1), P. 10 - 10

Published: Dec. 26, 2024

Zirconia-toughened alumina (ZTA) powders with 20.0 wt.% of ZrO2 were synthesized using the coprecipitation method. Transmission electron microscopy indicated that contained needle-like particles 15–30 nm long and 50–70 flake-like a uniform component distribution. Effects different Y2O3 concentrations (3.0, 4.0, or 5.0 mol.%) 0.5 MnO on phase composition, microstructure, physicomechanical properties composites evaluated after sintering at 1600 °C. The microhardness 5ZTA-Mn samples (5.0 mol.% MnO) was 1653 ± 50 HV when density reached 4.18 g/cm3. For digital light processing commercial 3D printer Anycubic Photon S, acrylate-based homogeneous slurries obtained. Compositions based ZTA powder stabilized containing studied. in materials improved polymerization depth during UV-curing process as compared to 5ZTA materials. microstructure mechanical investigated temperature Compared 5ZTA, showed higher (4.0 g/cm3) (1409 HV). According vitro experiments, newly developed are promising for biomedical applications can serve basis production personalized implants via printing.

Language: Английский

State-of-the-art research progress and challenge of the printing techniques, potential applications for advanced ceramic materials 3D printing DOI Creative Commons
Yunlei Wang,

WU Tai-bin,

Guangjie Huang

et al.

Materials Today Communications, Journal Year: 2024, Volume and Issue: 40, P. 110001 - 110001

Published: July 30, 2024

Traditional ceramic manufacturing is typically done using molds or by hand, which limits the design complexity, and reduces production efficiency. Ceramic 3D printing technology enables direct of intricate products tailored to requirements, leading revolutionary changes in industry. The advanced ceramics are widely used automotive, aerospace, electronic communications, medical fields due their high strength, low density, corrosion resistance, electrical insulation. In view use not affected fragility does require molds, allows for quick accurate creation complex product structures. To fully utilize excellent properties broad application areas ceramics, will become crucial, also lead an increasing demand various fields. Therefore, this paper reviews development recent years. It introduces characteristics related technologies detail, compares analyzes advantages disadvantages different types technology. addition, limitations practical challenges put forward, hoped that review can provide a dependable strategy market implementation new

Language: Английский

Citations

16

Post-treatment technologies for high-speed additive manufacturing:Status, challenge and tendency DOI Creative Commons
Yang Liu, Xinyu Liu, Jinzhong Lu

et al.

Journal of Materials Research and Technology, Journal Year: 2024, Volume and Issue: 30, P. 1057 - 1082

Published: March 23, 2024

In the process of high-speed additive manufacturing, machining defects such as low surface accuracy, high roughness, residual stresses and micro-cracks have a serious impact on performance life product. These need to be removed by post-treatment in order promote use manufactured parts industrial production. This article provides systematic review existing technologies for parts, divided into overall technologies. The processing cost expenditure most common post-processing methods is analyzed. core values key metrics are explored. prospects technology six development directions discussed. present systematically discusses capabilities research developments taking account knowledge from both basic applied areas.

Language: Английский

Citations

10

Digital light processing of high-strength Si3N4 ceramics: Role of particle grading on slurries curing and mechanical properties DOI

Jie Zhao,

Wei Chu, Tao Song

et al.

Ceramics International, Journal Year: 2024, Volume and Issue: 50(13), P. 22722 - 22732

Published: April 16, 2024

Language: Английский

Citations

7

High-precision printing of intricately shaped kaolin ceramics by digital light processing: Impact of solid content on microstructure and densification DOI Creative Commons
Majid Hussain, Min Xia,

Xiao-Na Ren

et al.

Journal of Materials Research and Technology, Journal Year: 2024, Volume and Issue: 30, P. 2299 - 2310

Published: April 3, 2024

High-precision microfabrication of functional ceramics with complex shapes and tailored properties currently arouse significant attention, but maintaining dimensional accuracy is still a research challenge. Herein, an innovative digital light processing (DLP) 3D technology employed to fabricate calcined kaolin (Al2O3·2SiO2) ceramic intricate structures, achieving high precision densification. To illustrate the potential different solid content slurries (43, 45, 46.2, 47.5 vol%), curing thickness tuned exposure time (8s, 10s, 12s), we investigated their impact on physical microstructures. The results show that optimal sintering at 1200 °C achieved exceptionally density 2.38 g/cm3, low shrinkage (17.35 %) along XY-direction porosity reaching up 15.53%. highest level solids slurry vol% increased densification open porosity. For all contents, Z-direction was exceeded compared XY-direction. A comprehensive evaluation sintered morphologies, including topography chemical composition. EDX mapping showed have excellent stability temperatures. flexural strength DLP printed specimen temperature (1200 °C) 71.60 MPa, whereas diamond porous structure 6.66 MPa. Our work sheds high-precision unparalleled efficiency, paving way for high-performance materials.

Language: Английский

Citations

5

Effect of AlN content on microstructure and properties of SiAlON ceramics prepared via vat photopolymerization DOI

Weikang Li,

Jia‐Min Wu, Chong Tian

et al.

Ceramics International, Journal Year: 2024, Volume and Issue: 50(13), P. 24347 - 24357

Published: April 16, 2024

Language: Английский

Citations

5

Influence of Printing-Based Factors on the Mechanical Performance of PLA/PLA with Ceramic Reinforcement 3D-Printed Specimens DOI
Vijay Kumar, Nikhil Bharat,

Dhinakaran Veeman

et al.

Journal of Materials Engineering and Performance, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 25, 2025

Language: Английский

Citations

0

DLP 3D Printing of Al2O3 and Bi2O3 reinforced photopolymer composites: Radiation Shielding and Mechanical Properties DOI
Yusuf Kavun, Abuzer Açıkgöz, Gökhan Demircan

et al.

Ceramics International, Journal Year: 2025, Volume and Issue: unknown

Published: March 1, 2025

Language: Английский

Citations

0

Low shrinkage and high mechanical properties Al2O3 ceramics prepared by vat photopolymerization without alone debinding DOI

Nannan Zhu,

Jingyu Wang, Lijuan Zhang

et al.

Ceramics International, Journal Year: 2025, Volume and Issue: unknown

Published: April 1, 2025

Language: Английский

Citations

0

Enhancing rheology and mechanical properties of DLP 3D-printed Si3N4 materials via composition optimization and gas-pressure sintering DOI
Qing‐Hua Qin, Gang Xiong, Lin‐Hai Han

et al.

International Journal of Minerals Metallurgy and Materials, Journal Year: 2025, Volume and Issue: unknown

Published: April 11, 2025

Language: Английский

Citations

0

Effect of bioactive glass addition on the tribological and antibacterial response of zirconia-based biocomposites DOI
Satyendra Kumar Singh, Rupesh Kumar, Priya Singh

et al.

Inorganic Chemistry Communications, Journal Year: 2025, Volume and Issue: unknown, P. 114519 - 114519

Published: April 1, 2025

Language: Английский

Citations

0