Evaluating mixing methods for FFF-printed PLA-HA composites: Towards high-performance composites and advancements in additive manufacturing DOI Creative Commons

Muhammad Sohail Sardar,

Kunal Manoj Gide,

Alexander Stuart

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: unknown

Published: Dec. 19, 2024

Abstract Additive manufacturing, particularly fused filament fabrication (FFF), enables the creation of polymer composites with precisely controlled mechanical properties. This control depends heavily on mixing method during fabrication, which significantly impacts how reinforcing elements are distributed within material. Despite its importance, a critical knowledge gap exists regarding different methods affect properties FFF-printed composites. study evaluates three methods—magnetic stirring (MS), wet speed mix (WSM), and dry (DSM) for polylactic acid-hydroxyapatite (PLA-HA) printed using FFF method. The fabricated were assessed micro-indentation isostatic compression tests, as well topography elemental composition via scanning electron microscopy (SEM) energy-dispersive X-ray spectroscopy (EDS), respectively. Micro-indentation revealed highest elastic modulus, indentation hardness, creep resistance DSM samples. Isostatic tests also corroborated these findings, leading to higher modulus elasticity, resilience, absorbed plastic energy, achievable compressive stress. EDS analysis confirmed presence HA particles PLA matrix all sample types. Among widely used procedures, findings this suggest that holds promise fabricating high-performance While is limited PLA-HA composites, approach may offer pathway exploring application other ceramic-reinforced in future research.

Language: Английский

Mechanical properties of novel PLA composite infused with betel nut waste biocarbon for sustainable 3D printing DOI

Nishtha Arora,

Sachin Dua,

Varsha Choudhary

et al.

Composites Communications, Journal Year: 2024, Volume and Issue: unknown, P. 102188 - 102188

Published: Dec. 1, 2024

Language: Английский

Citations

4

3D-printed PLA/Fe3O4/MgO hybrid composite scaffolds with improved properties DOI
Rouzbeh Ramezani, Reza Alizadeh, Sheyda Labbaf

et al.

Bioprinting, Journal Year: 2025, Volume and Issue: unknown, P. e00398 - e00398

Published: Feb. 1, 2025

Language: Английский

Citations

0

Effect of methods for micro-fillers dispersion in-between plies on fatigue performance of thermoplastic composites DOI
Anurag Sharma, Sunil C. Joshi

Composites Part A Applied Science and Manufacturing, Journal Year: 2025, Volume and Issue: unknown, P. 108859 - 108859

Published: March 1, 2025

Language: Английский

Citations

0

Using biochar from kitchen bio-waste as a filler material in polymer matrix composite DOI
Naďa Beronská,

Tomáš Dvorák,

Mustafa Özcanlı

et al.

Journal of Composite Materials, Journal Year: 2025, Volume and Issue: unknown

Published: March 25, 2025

Microstructure and mechanical properties of polymer matrix composites (PMCs) using as-received biochar derived from kitchen bio-waste Hexion LR160 epoxy as the material were investigated. The PMCs produced via glass moulding with higher contents 10 wt.%, 20 30 wt.%. Scanning electron microscopy (SEM), Raman spectroscopy, Fourier transform infrared spectroscopy (FTIR) used to analyze microstructure, chemical composition, interfacial bonding. SEM analysis revealed agglomeration at lower concentrations increased homogeneity contents. confirmed biochar’s disordered carbon structure (ID/IG = 1.10), while FTIR identified characteristic functional groups suggesting adhesion between matrix. Mechanical testing showed a modulus increase 3.61 GPa (pure epoxy) 4.98 (PMC-C30). Tensile strength, initially than pure (62.00 MPa), 21.00 MPa (PMC-C10) 32.2 (PMC-C30) content, indicating its reinforcing potential. Hardness 175 HB 237 (PMC-C30), further confirming strengthening effect. results this study contribute demonstrating potential sustainable filler, supporting eco-friendly composite development reducing environmental footprint polymer-based materials.

Language: Английский

Citations

0

Microscopic‐to‐macroscopic finite element analysis for predicting polymer‐graphene nanocomposite laminate mechanical strength DOI Creative Commons
Bennie Grové, Derek L. Patton, Boran Ma

et al.

Polymer Composites, Journal Year: 2025, Volume and Issue: unknown

Published: March 25, 2025

Abstract Graphene fillers significantly enhance the mechanical properties of polymer composites. While experimental analysis remains crucial, computational approaches such as finite element ( FEA ) provide an efficient alternative for characterizing these enhancements. In this work, we developed a multiscale framework where composite were obtained by microscale modeling using representative volume elements RVE in validated results, which then used input macroscopic multi‐layered laminate structures under pure and open‐hole tensile tests. The effects filler orientation loading on strength investigated. Our results reveal that orthotropic laminates exhibit superior performance compared to quasi‐isotropic those with randomly oriented fillers. in‐plane alignment provides more effective reinforcement, leading average 28.40% lower maximum failure index (FI) values than laminates. Additionally, uniform outperform variable distributions, stress is evenly distributed, reducing FI 44.71% 19.62% laminates, respectively. Furthermore, choice matrix affects well. Polycarbonate, its higher modulus, enhances graphene reinforcement effectively high‐density polyethylene. These findings highlight importance alignment, distribution, selection optimizing polymer‐graphene design insights explorations. Highlights Developed microscopic model results. Utilized approach linking macroscale model. Achieved guide nanocomposite structures.

Language: Английский

Citations

0

Use of Computational Intelligence in Customizing Drug Release from 3D-Printed Products: A Comprehensive Review DOI Creative Commons
Fantahun Molla Kassa, Souha H. Youssef, Yunmei Song

et al.

Pharmaceutics, Journal Year: 2025, Volume and Issue: 17(5), P. 551 - 551

Published: April 23, 2025

Computational intelligence (CI) mimics human by expanding the capabilities of machines in data analysis, pattern recognition, and making informed decisions. CI has shown promising contributions to advancements drug discovery, formulation, manufacturing. Its ability analyze vast amounts patient optimize formulations predicting pharmacokinetic pharmacodynamic responses makes it a very useful platform for personalized medicine. The integration with 3D printing further strengthens this potential, as enables fabrication medicines precise doses, controlled-release profiles, complex formulations. Furthermore, automated digital make suitable CI. proven material printability, optimizing release rates, designing structures, ensuring quality control, improving manufacturing processes printing. In context customizing from 3D-printed products, techniques have been applied predict input variables design geometries that achieve desired profile. This review explores role It provides overview limitations printing; how can overcome these challenges, its potential release; comparison other methods optimization; real-world examples

Language: Английский

Citations

0

Theoretical Analysis of Self-Shrinkage Spheroidization of Irregular Degradable Polymer Powder under Thermodynamic Nonequilibrium State DOI Creative Commons

Xiong Shuai,

Liuyimei Yang,

Fangwei Qi

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: unknown, P. 200173 - 200173

Published: Oct. 1, 2024

Language: Английский

Citations

2

Mechanical characterization of bamboo-reinforced polymer composites: a comparative study of epoxy and polyurethane matrices DOI Creative Commons
Manikandan Arumugam, K. Devarajan,

P. Vasanthkumar

et al.

Matéria (Rio de Janeiro), Journal Year: 2024, Volume and Issue: 29(4)

Published: Jan. 1, 2024

ABSTRACT The increasing demand for sustainable materials has sparked growing interest in natural fiber composites, such as bamboo-reinforced polymers, due to their renewability, cost-effectiveness, and favorable mechanical properties. This study evaluates the performance of composites fabricated using epoxy polyurethane matrices, highlighting potential eco-friendly alternatives synthetic composites. Bamboo's high strength-to-weight ratio compatibility with polymer matrices make it a promising reinforcement material structural applications. Experimental results showed significant improvements tensile flexural Unidirectional bamboo-epoxy achieved strength 125 MPa, 25-fold increase compared pure matrix (5 MPa). modulus elasticity also increased from 20 MPa 4,020 unidirectional bamboo-polyurethane Flexural improved markedly, reaching 80 6 matrix. Microstructural analysis indicated enhanced fiber-matrix adhesion optimized orientation key factors contributing performance, while voids pull-out limited further enhancements. These findings demonstrate bamboo composites' viability competitive lays groundwork future optimization broader industrial adoption

Language: Английский

Citations

1

Utilizing Factorial Modeling to Probe Multifaceted Mechanical Properties of Polymer Composites DOI Open Access
G. Girard, Durdu Hakan Utku

Journal of Polytechnic, Journal Year: 2024, Volume and Issue: unknown, P. 1 - 1

Published: Oct. 1, 2024

Design tasks involving multiple complex requirements and constraints reveal the need for extensive materials research in aerospace industry. This process requires researchers to innovate that conform strict design specifications. Reasons given advancement of neither abrogate material testing nor supersede simplified approaches. Structural precise tracking elastic strength properties materials. Hence, tensile, flexural, interlaminar shear are evaluated by two-factor analysis method this study. It provides a detailed search every conceivable combinations factors’ levels through each complete test. The factorial modeling is proposed as useful while performing on mechanical rather than roughly providing averaged values tested

Language: Английский

Citations

0

Tremendous advances, multifaceted challenges and feasible future prospects of biodegradable medical polymer materials DOI Creative Commons
Fulong Li, Chao Chen, Xiaohong Chen

et al.

RSC Advances, Journal Year: 2024, Volume and Issue: 14(44), P. 32267 - 32283

Published: Jan. 1, 2024

This work contributes to the ongoing efforts of BMPMs in biomedical field and provides a steppingstone for developing more effective BMPM-based products clinical applications.

Language: Английский

Citations

0