Research and Prospects of Digital Twin-Based Fault Diagnosis of Electric Machines DOI Creative Commons
Jia Hu, Xiao Han, Zhihao Ye

et al.

Sensors, Journal Year: 2025, Volume and Issue: 25(8), P. 2625 - 2625

Published: April 21, 2025

This paper focuses on the application of digital twins in field electric motor fault diagnosis. Firstly, it explains origin, concept, key technology and areas twins, compares analyzes advantages disadvantages twin traditional methods diagnosis, discusses depth including data acquisition processing, modeling, analysis mining, visualization technology, etc., enumerates examples fields induction motors, permanent magnet synchronous wind turbines other fields. A concept multi-phase generator diagnosis based is given, challenges future development directions are discussed.

Language: Английский

Digital twins in safety analysis, risk assessment and emergency management DOI Creative Commons
Enrico Zio, Leonardo Miqueles

Reliability Engineering & System Safety, Journal Year: 2024, Volume and Issue: 246, P. 110040 - 110040

Published: Feb. 25, 2024

Digital twins (DTs) represent an emerging technology that is currently leveraging the monitoring of complex systems, implementation autonomous control and assistance during accidents emergencies in real time. However, aspects such as safety, cybersecurity reliability DTs are still open issues have not been comprehensively addressed. These can offer new insights to evaluate risk return obtained from DTs. This paper presents a systematic literature review focused on their use safety analysis, assessment emergency management. The aim this work twofold: (i) point at latest advancements by presenting catalog expected functions twinning enabling technologies application domains interest; (ii) limitations pending challenges for

Language: Английский

Citations

33

Semi-supervised ensemble fault diagnosis method based on adversarial decoupled auto-encoder with extremely limited labels DOI
Congying Deng, Zihao Deng, Jianguo Miao

et al.

Reliability Engineering & System Safety, Journal Year: 2023, Volume and Issue: 242, P. 109740 - 109740

Published: Oct. 14, 2023

Language: Английский

Citations

27

Digital Twin Learning Ecosystem: A cyber–physical framework to integrate human-machine knowledge in traditional manufacturing DOI Creative Commons
Álvaro García, Aníbal Bregón, Miguel A. Martínez‐Prieto

et al.

Internet of Things, Journal Year: 2024, Volume and Issue: 25, P. 101094 - 101094

Published: Jan. 29, 2024

As Industry 4.0 enablers, digital twins of manufacturing systems have led to multiple interaction levels among processes, systems, and workers across the factory. However, open issues still exist when addressing cyber–physical convergence in traditional small medium-sized enterprises. The problem for both operators existing infrastructure is how adapt knowledge increasing business needs plants that demand high efficiency, while reducing production costs. In this paper, a framework implements novel concept Digital Twin Learning Ecosystem presented. objective facilitate integration human-machine different industrial contexts eliminate technological workforce barriers. This adaptive approach particularly important meeting requirements help enterprises build their own interconnected Ecosystem. contribution work lies single twin learning scenarios can from scratch using light infrastructure, reusing common condition-based methods well-known by skilled rapidly flexibly integrate legacy resources non-intrusive manner. solution was tested real data milling machine currently operating induction furnace with maximum power 12 MW foundry plant. cases, proposed proved its benefits: first, providing augmented maintenance operations on second, improving efficiency approximately 9 percent.

Language: Английский

Citations

17

A novel semi-supervised prototype network with two-stream wavelet scattering convolutional encoder for TBM main bearing few-shot fault diagnosis DOI
Xingchen Fu, Jianfeng Tao, Keming Jiao

et al.

Knowledge-Based Systems, Journal Year: 2024, Volume and Issue: 286, P. 111408 - 111408

Published: Jan. 23, 2024

Language: Английский

Citations

12

Digital twin-assisted interpretable transfer learning: A novel wavelet-based framework for intelligent fault diagnostics from simulated domain to real industrial domain DOI
Sheng Li,

Qiubo Jiang,

Yadong Xu

et al.

Advanced Engineering Informatics, Journal Year: 2024, Volume and Issue: 62, P. 102681 - 102681

Published: July 13, 2024

Language: Английский

Citations

11

A hybrid fault diagnosis scheme for milling tools using MWN-CBAM-PatchTST network with acoustic emission signals DOI
Junyu Guo, Hongyun Luo, Yongming Xing

et al.

Nondestructive Testing And Evaluation, Journal Year: 2025, Volume and Issue: unknown, P. 1 - 29

Published: Jan. 8, 2025

Milling tools are critical to machining and manufacturing processes. Accurate diagnosis identification of faults occurring in milling during their operation utmost importance for maintaining the reliability availability these tools, minimise machine downtime overall costs. This paper presents a fault network model based on acoustic emission signals. The integrates multilayer wavelet CNN (MWN) consisting discrete transform (DWT) convolutional neural (CNN), block attention module (CBAM), PatchTST module. MWN uses transformation withdraw multi-scale features from signals, thus improving sensitivity small variations emission. CBAM improves feature representation by focusing channels regions, while self-attention mechanism optimise processing long-range dependencies. synergy mechanisms results superior performance, outperforming traditional diagnostic methods. Bayesian optimisation is used select hyperparameters, eliminating subjective bias associated with manual range setting. Validation experiments using dataset, including ablation studies comparative tests, demonstrated that achieves an accuracy over 98%, validating its generalisation capability effectiveness diagnosing tool

Language: Английский

Citations

1

Digital twin-driven focal modulation-based convolutional network for intelligent fault diagnosis DOI
Sheng Li,

Qiubo Jiang,

Yadong Xu

et al.

Reliability Engineering & System Safety, Journal Year: 2023, Volume and Issue: 240, P. 109590 - 109590

Published: Aug. 24, 2023

Language: Английский

Citations

21

Latest innovations in the field of condition-based maintenance of rotatory machinery: a review DOI
Anil Kumar,

Chander Parkash,

Hesheng Tang

et al.

Measurement Science and Technology, Journal Year: 2023, Volume and Issue: 35(2), P. 022003 - 022003

Published: Nov. 23, 2023

Abstract Health monitoring in rotatory machinery is a process of developing mechanism to determine its state deterioration. It involves analysing the presence damage, locating fault, determining severity problem, and calculating amount time that machine can still be used effectively by making use signal processing methods. The journey started repair when fails progressed modern era, which advanced sensors capture data conduct on-line methods extract relevant features. By seamlessly integrating smart sensing, collection, intelligent algorithms, technologies have transformed landscape condition-based maintenance for rotary machinery, bridging gap between fundamental understanding practical engineering applications. In this review paper, first, roadmap (CBM) briefly introduced. Then, CBM task techniques are reviewed context manual identification defects, applying artificial intelligence (AI) model identify defect AI carry out prognosis remaining useful life. Finally, challenges, issues detect faults remedies overcome such challenges deeply discussed future research directions identified ensure safe operation machinery.

Language: Английский

Citations

21

Optimal sensor placement for permanent magnet synchronous motor condition monitoring using a digital twin-assisted fault diagnosis approach DOI
Sara Kohtz, Junhan Zhao, Anabel Renteria

et al.

Reliability Engineering & System Safety, Journal Year: 2023, Volume and Issue: 242, P. 109714 - 109714

Published: Oct. 27, 2023

Language: Английский

Citations

18

A Review of Statistical-Based Fault Detection and Diagnosis with Probabilistic Models DOI Open Access
Yanting Zhu, Shunyi Zhao, Yuxuan Zhang

et al.

Symmetry, Journal Year: 2024, Volume and Issue: 16(4), P. 455 - 455

Published: April 8, 2024

As industrial processes grow increasingly complex, fault identification becomes challenging, and even minor errors can significantly impact both productivity system safety. Fault detection diagnosis (FDD) has emerged as a crucial strategy for maintaining reliability safety through condition monitoring abnormality recovery to manage this challenge. Statistical-based FDD methods that rely on large-scale process data their features have been developed detecting faults. This paper overviews recent investigations developments in statistical-based methods, focusing probabilistic models. The theoretical background of these models is presented, including Bayesian learning maximum likelihood. We then discuss various techniques methodologies, e.g., principal component analysis (PPCA), partial least squares (PPLS), independent (PICA), canonical correlation (PCCA), Fisher discriminant (PFDA). Several test statistics are analyzed evaluate the discussed methods. In processes, require complex matrix operation cost computational load. Finally, we current challenges future trends FDD.

Language: Английский

Citations

9