Response Modeling and Optimization of Process Parameters in Turning Medium Carbon Steel Under Minimum Quantity Lubrication (MQL) with Vegetable Oil and Oil Blends DOI Creative Commons
I. Das, Prianka B. Zaman

Lubricants, Journal Year: 2024, Volume and Issue: 12(12), P. 444 - 444

Published: Dec. 12, 2024

Machining is an important aspect of manufacturing. The application cutting fluid in the field engineering manufacturing has a history hundreds years, and it plays vital role processing efficiency surface quality parts. use vegetable oil machining operations receiving attention currently for sustainable alternatives to mineral-based oil. If applied through minimum quantity lubrication (MQL) technique, becomes more cost effective, eco-friendly, sustainable. This study aims investigate effects (cutting force temperature) coconut oil, coconut–rice bran blend, coconut–olive compare them with VG 68 using MQL. A magnetic stirrer was employed mixing oils (coconut–rice oil), performed at 40 °C 250 rpm. response parameter values were evaluated different combinations speed (78, 113.5, 149 mm/min), feed (0.1, 0.13, 0.16 mm/rev), depth cut (0.5, 0.75, 0.1 mm). design experiment (DOE) created value input parameters methodology (RSM). Percentage (%) reduction calculated temperature by blend concerning mineral Empirical models developed RSM four environments. ANOVA result shows that model satisfactorily both analysis. RSM-based optimization carried out optimal solution found 80.15 m/min, rate 0.10 mm/min, 0.5 mm blend. Also, better than temperature.

Language: Английский

Exploring cryo-MQL medium for hard machining of hastelloy C276: a multi-objective optimization approach DOI
Binayak Sen, Abhijit Bhowmik,

Nikunj Rachchh

et al.

International Journal on Interactive Design and Manufacturing (IJIDeM), Journal Year: 2024, Volume and Issue: unknown

Published: Aug. 31, 2024

Language: Английский

Citations

10

Experimental investigations on spray characteristics of non-edible oils using phase doppler particle analyser DOI Creative Commons
Sivakumar Subramani, Narendra Laxman Gajbhiye,

Venkatasudhahar Murugesan

et al.

Matéria (Rio de Janeiro), Journal Year: 2024, Volume and Issue: 29(3)

Published: Jan. 1, 2024

Language: Английский

Citations

4

Numerical assessment of tool geometry for improving productivity in milling stainless steel 316 L DOI Creative Commons
Mohammad Malekan,

Karoline L. Madsen,

Jay Airao

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 22, 2025

Language: Английский

Citations

0

Evolution and Latest Trends in Cooling and Lubrication Techniques for Sustainable Machining: A Systematic Review DOI Open Access

S. Polo,

Eva María Rubio, Marta María Marín

et al.

Processes, Journal Year: 2025, Volume and Issue: 13(2), P. 422 - 422

Published: Feb. 5, 2025

This document presents a review on cooling and lubrication methods in machining. A systematic search of information related to these was carried out based the PRISMA (Preferred Reporting Items for Systematic Reviews Meta-Analyses) methodology. The importance sustainability machining processes is highlighted, as they represent between 10 17% total manufacturing cost final part have negative environmental health impacts. Although dry completely eliminates use cutting fluids, many cases it produces unsatisfactory results due increase temperature inside tool, which requires prior analysis ensure its viability compared conventional techniques. On other hand, semi-dry machining, significantly reduces volume more competitive alternative, with similar those Other sustainable are also being investigated, such cryogenic high-pressure cooling, offer better than processes. However, high initial further research needed integrate them into industry. While combination could lead improved results, there notable lack comprehensive studies subject.

Language: Английский

Citations

0

Investigation on surface integrity of Inconel 718 in cryogenic cutting compared with dry cutting and coolant cutting DOI Open Access

Xiaoxia Zhang,

Jianming Li, Yang Qiao

et al.

Journal of Physics Conference Series, Journal Year: 2025, Volume and Issue: 2951(1), P. 012060 - 012060

Published: Feb. 1, 2025

Abstract As a type of high-strength, thermally resistant nickel-based alloy, Inconel 718 has found extensive application in the aerospace industry. To meet immediate demands for excellent surface integrity engineering practices, Streamlined manufacturing process become an unavoidable trend. The influence various cutting parameters and cooling conditions on is studied through single factor test. Results show that higher speed, lower feed rate, smaller depths can obtain better machined under same conditions. With consistent parameters, cryogenic result reduced roughness, residual stress, increased microhardness, effectively enhancing quality. findings demonstrate favorable machining effect promising future, warranting greater attention.

Language: Английский

Citations

0

Hybrid cryogenic/MQL helical milling for hole-making of Inconel 718 DOI Creative Commons
Robson Bruno Dutra Pereira, Gaizka Gómez Escudero, Amaia Calleja

et al.

Results in Engineering, Journal Year: 2025, Volume and Issue: unknown, P. 104776 - 104776

Published: April 1, 2025

Language: Английский

Citations

0

Small-quantity cooling lubrication in creep-feed grinding: Surface quality and residual stress analysis DOI Creative Commons
Ali Basem, Malak Naji,

Hasan A. Al-Asadi

et al.

Results in Engineering, Journal Year: 2024, Volume and Issue: 22, P. 102348 - 102348

Published: June 1, 2024

Small-quantity cooling lubrication (SQCL) has emerged as a promising eco-friendly alternative to conventional flood in creep-feed grinding processes. This study delves into the influence of various conditions (dry, SQCL, and cooling) on dynamics 420 stainless steel specimens. Key parameters, including friction coefficient, surface texture, through-thickness residual stresses, are investigated. Both SQCL exhibit marginal reductions coefficient compared dry conditions, owing their lubricating properties. With smoother finish, exhibits an average roughness 42% lower than that grinding. Furthermore, increasing cutting depth feed rates lead elevated stresses specimen's surface, with demonstrating substantial conditions. The condition yields 46-48.28% those observed condition. sheds light efficacy method enhancing quality mitigating

Language: Английский

Citations

3

A Review on Sustainable Machining: Technological Advancements, Health and Safety Considerations, and Related Environmental Impacts DOI Creative Commons
Ammar H. Elsheikh, Ali Basem, Amal I. Saba

et al.

Results in Engineering, Journal Year: 2024, Volume and Issue: unknown, P. 103042 - 103042

Published: Oct. 1, 2024

Language: Английский

Citations

3

Bio-coolants for Sustainable Friction Drilling Process: A Machine Learning Approach to Temperature Reduction DOI Creative Commons

R. Sankaranarayanan,

N. Rajesh Jesudoss Hynes,

J. Angela Jennifa Sujana

et al.

Results in Engineering, Journal Year: 2025, Volume and Issue: unknown, P. 104959 - 104959

Published: April 1, 2025

Language: Английский

Citations

0

Research on Tool Wear and Machining Characteristics of TC6 Titanium Alloy with Cryogenic Minimum Quantity Lubrication (CMQL) Technology DOI Open Access
Zhaoyuan Zhang, Weikun Zhang, Xueni Zhang

et al.

Processes, Journal Year: 2024, Volume and Issue: 12(8), P. 1747 - 1747

Published: Aug. 20, 2024

Titanium alloys are crucial in precision manufacturing due to their exceptional properties, but traditional machining methods lead tool wear, deformation, and high costs. Conventional cooling fluids reduce heat cause environmental issues, necessitating more sustainable solutions. Cryogenic Minimum Quantity Lubrication (CMQL) technology, using liquid nitrogen or carbon dioxide with minimal amounts of cutting fluid, offers an eco-friendly alternative that reduces temperatures friction. This study tested the TC6 titanium alloy under conventional CMQL conditions, focusing on surface quality, efficiency. Results showed significantly decreased wear roughness, a 42% reduction roughness during drilling 20–30% efficiency increase. The findings highlight CMQL’s potential improve quality while promoting environmentally friendly practices industry.

Language: Английский

Citations

1