Process Optimization and Wear Performance of Plasma-Cladding Fe5 Coatings on Rotary Tillage Blades DOI Creative Commons

Jiang Zeng,

Y. Ma,

Zhichao Fang

et al.

Applied Sciences, Journal Year: 2024, Volume and Issue: 15(1), P. 77 - 77

Published: Dec. 26, 2024

Objective: This study was conducted to address the harsh working environment of agricultural machinery and improve wear resistance soil-contacting components such as rotary tiller blades, thereby extending their service life. Method: Plasma-cladding technology employed prepare an iron-based wear-resistant coating on surface blades. The following parameter combination optimized using response methodology (RSM): a cladding current 144A, speed 23 mm/s, powder feeding rate g/min, distance 12 mm. microstructure morphology, phase composition, microhardness, layer were investigated. Results: results indicate that interface is clean free from significant porosity or defects, exhibiting good metallurgical bonding with substrate. primary phases identified in include α-Fe, Cr7C3, Cr2Fe14C, Cr-Ni-Fe-C solid solutions. average hardness 1171 Hv0.5, approximately 2.9 times In wet sand–rubber wheel tests under identical conditions, weight loss only 1/21 65Mn steel, minimal morphology. Field trials showed blade reduced by 24.5% compared unclad blade. presence significantly protected integrity cutting edge, ensuring functionality throwing soil; thus, its original appearance maintained even after prolonged wear. findings this can provide valuable reference for enhancement other components.

Language: Английский

Study on the mechanism of influence of different overlap rate on the remelting and recrystallization behavior of the front first cladding layer DOI
Yichang Sun, Chang Li, Ruijun Wang

et al.

Applied Physics A, Journal Year: 2025, Volume and Issue: 131(5)

Published: April 13, 2025

Language: Английский

Citations

0
Mechanisms of enhanced wear resistance in 17-4PH alloy through graphene nanoplates: From phase transformation to microstructural strengthening DOI
Tianqi Wang,

Fan Wu,

Bin Wang

et al.

Journal of Manufacturing Processes, Journal Year: 2025, Volume and Issue: 143, P. 205 - 218

Published: April 14, 2025

Language: Английский

Citations

0
Powder-infused arc cladding for enhanced mechanical and corrosion performance DOI
Kumar Kanishka, Bappa Acherjee

Surface Engineering, Journal Year: 2025, Volume and Issue: unknown

Published: April 24, 2025

This study investigates the influence of Inconel 625 and chromium (Cr) powders on mechanical corrosion performance AM70 (8MnNiMoCrSi7-6-5) steel clads, produced via arc-directed energy deposition process AISI 1020 substrates. The surface properties clads are enhanced with addition 625, a nickel superalloy, powders. Three clad compositions, AM70, Cr tested compared each other substrate material. Results show that GMAW (gas metal arc welding)-WAAM (wire additive manufacturing) produces dense, homogeneous cladding layers smooth interfaces, ensuring strong bonding defect-free fusion zones. significantly improves microhardness through solid solution strengthening, Cr+AM70 reaching 463.14 HV 0.5 , three times harder than substrate. Corrosion evaluations reveal IN625+AM70 exhibits best performance, minimal current density, highest positive potential, greatest impedance modulus. These findings demonstrate powder-infused GMAW-WAAM promising for use in sectors such as aviation, automotive, maritime.

Language: Английский

Citations

0
Study on microstructure and tribological property of aluminium-nickel composites fabricated by bottom pour stir casting DOI

R Keerthivasan,

A. Elayaperumal,

M. Wasim Khan

et al.

Journal of Adhesion Science and Technology, Journal Year: 2024, Volume and Issue: unknown, P. 1 - 22

Published: Dec. 8, 2024

The present research explores the mechanical and tribological behaviour of Ni-reinforced aluminium composite. alloy-1050 series has generally poor wear resistance. To enhance resistance, a bottom pour stir casting method been used to reinforce hard Ni particles in alloy at different weight percentages (6, 12, 18 wt%). As per microstructural analysis, manufactured base composite materials have polycrystalline structure. peritectic reaction creates intermetallic Al3Ni phase composites terms chemical reactions between Ni. XRD analysis demonstrated presence composites. phase's strong atomic bonding enhanced work adhesion, hardness, dry sliding cast-AA examined by pin-on-disc instrument loads (20 40 N) against hardened EN31 steel disc. worn surface SEM images resulted following mechanisms: ploughing, delamination, abrasion. CoF debris size increased increasing load from 20 N N.

Language: Английский

Citations

1
Process Optimization and Wear Performance of Plasma-Cladding Fe5 Coatings on Rotary Tillage Blades DOI Creative Commons

Jiang Zeng,

Y. Ma,

Zhichao Fang

et al.

Applied Sciences, Journal Year: 2024, Volume and Issue: 15(1), P. 77 - 77

Published: Dec. 26, 2024

Objective: This study was conducted to address the harsh working environment of agricultural machinery and improve wear resistance soil-contacting components such as rotary tiller blades, thereby extending their service life. Method: Plasma-cladding technology employed prepare an iron-based wear-resistant coating on surface blades. The following parameter combination optimized using response methodology (RSM): a cladding current 144A, speed 23 mm/s, powder feeding rate g/min, distance 12 mm. microstructure morphology, phase composition, microhardness, layer were investigated. Results: results indicate that interface is clean free from significant porosity or defects, exhibiting good metallurgical bonding with substrate. primary phases identified in include α-Fe, Cr7C3, Cr2Fe14C, Cr-Ni-Fe-C solid solutions. average hardness 1171 Hv0.5, approximately 2.9 times In wet sand–rubber wheel tests under identical conditions, weight loss only 1/21 65Mn steel, minimal morphology. Field trials showed blade reduced by 24.5% compared unclad blade. presence significantly protected integrity cutting edge, ensuring functionality throwing soil; thus, its original appearance maintained even after prolonged wear. findings this can provide valuable reference for enhancement other components.

Language: Английский

Citations

0