Performance investigations for sustainability assessment of Hastelloy C-276 under different machining environments DOI Creative Commons
Gurpreet Singh, Vivek Aggarwal, Sehijpal Singh

et al.

Heliyon, Journal Year: 2023, Volume and Issue: 9(3), P. e13933 - e13933

Published: Feb. 24, 2023

Hastelloy is categorized as difficult to cut superalloy widely used in aerospace, nuclear reactor components and chemical industry because of its magnificent strength higher heat efficiency. Since, the machining this material quite hence suitable cooling systems are required achieve sustainable manufacturing goals. The present investigation has been focused on performance sustainability assessment turning C-276 dry, flood minimum quantity lubrication (MQL) environments. Taguchi L-9 array utilized conduct record experimental output along with TOPSIS approach evaluate sustainability. responses viz. cutting forces, surface roughness, temperature, energy consumption carbon emission have recorded at various levels input variables. results revealed that MQL minimized roughness temperature by margin 20-38%. Likewise, expenditure was declined 9-27% respectively compared other conditions. Sustainability analysis explored best index during equal weightage criteria 125 m/min, 0.246 0.8 mm doc under MQL. However, implementing assigned system evaluated condition for dry 88 m/min mm/rev having same doc. SEM insert reported mainly abrasion adhesion type tool wear all parametric range

Language: Английский

Vegetable Oil-Based Nanolubricants in Machining: From Physicochemical Properties to Application DOI Creative Commons
Xiaotian Zhang, Changhe Li,

Zongming Zhou

et al.

Chinese Journal of Mechanical Engineering, Journal Year: 2023, Volume and Issue: 36(1)

Published: June 30, 2023

Abstract Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining. However, traditional mineral oil-based cutting fluids no longer meet modern machining’s health environmental protection requirements. As a renewable, pollution-free alternative with excellent processing characteristics, vegetable oil has become an inevitable replacement. lacks oxidation stability, extreme pressure, antiwear properties, which are essential for The physicochemical characteristics of oils the improved methods’ application mechanism not fully understood. This study aims to investigate effects viscosity, tension, molecular structure on cooling lubricating properties. mechanisms autoxidation high-temperature based also discussed. further investigates performance chemical modification antioxidant additives. shows that propionic ester methyl hydroxy-oleate obtained by epoxidation initial temperature 175 ℃. pressure conventional additives nanoparticle were investigated solve problem insufficient resistance nanobiological lubricants. Finally, discusses future prospects addition. provides theoretical guidance technical support industrial scientific research field lubrication cooling. It expected promote sustainable development manufacturing industry.

Language: Английский

Citations

87

Mechanism and enhanced grindability of cryogenic air combined with biolubricant grinding titanium alloy DOI
Mingzheng Liu, Changhe Li, Min Yang

et al.

Tribology International, Journal Year: 2023, Volume and Issue: 187, P. 108704 - 108704

Published: June 16, 2023

Language: Английский

Citations

78

Investigation of kinetic, isotherm and adsorption efficacy of thorium by orange peel immobilized on calcium alginate DOI Creative Commons
Ali A. Gh. Khamseh, Sohrab Ali Ghorbanian, Younes Amini

et al.

Scientific Reports, Journal Year: 2023, Volume and Issue: 13(1)

Published: May 24, 2023

Abstract In this research work the thorium uptake on immobilized protonated orange peel was studied in a batch system. The effects of effective parameters such as biosorbent dosage, initial metal ion concentration, and contact time biosorption were analyzed. capacity for at optimal conditions pH 3.8, dosage 8 g/L, concentration 170 mg/L found to be 18.65 mg/g. According results time, process reached equilibrium after around 10 h contact. Investigation kinetics showed that onto follows pseudo-second-order model. Langmuir Freundlich isotherms used model experimental data. better agreement by isotherm. maximum absorption adsorption predicted isotherm 29.58

Language: Английский

Citations

46

Nanobiolubricant grinding: a comprehensive review DOI Creative Commons

Yuxiang Song,

Changhe Li,

Zongming Zhou

et al.

Advances in Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: March 9, 2024

Abstract Minimum quantity lubrication (MQL), which considers the cost, sustainability, flexibility, and quality, has been actively explored by scholars. Nanoadditive phases have widely investigated as atomizing media for MQL, aimed at enhancing heat transfer friction reduction performance of vegetable-oil-based biolubricants. However, industrial application nano-enhanced biolubricants (NEBL) in grinding wheels workpiece interfaces a cooling lubricating medium still faces serious challenges, are attributed to knowledge gap current mapping between properties grindability NEBL. This paper presents comprehensive literature review research developments NEBL grinding, highlighting key clarifies blind spots. Firstly, physicochemical elaborated from perspective base fluid nanoadditive phase. Secondly, excellent is clarified its distinctive film formation, transfer, multiple-field mobilization capacity. Nanoparticles with high thermal conductivity extreme-pressure film-forming significantly improved high-temperature extreme-friction conditions zone. Furthermore, sustainability applying small amounts systematically evaluated, providing valuable insights industry. Finally, perspectives proposed address engineering scientific bottlenecks aims contribute understanding effective mechanisms development green technologies.

Language: Английский

Citations

35

Enhancing machining efficiency of Ti-6Al-4V through multi-axial ultrasonic vibration-assisted machining and hybrid nanofluid minimum quantity lubrication DOI
Ramazan Hakkı Namlu, Bahram Lotfi Sadigh, S. Engin Kılıç

et al.

Journal of Manufacturing Processes, Journal Year: 2024, Volume and Issue: 119, P. 348 - 371

Published: April 2, 2024

Language: Английский

Citations

19

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO2 Nanofluid DOI Creative Commons
Yusuf Suleiman Dambatta, Changhe Li, Muhammad Sayuti

et al.

Chinese Journal of Mechanical Engineering, Journal Year: 2024, Volume and Issue: 37(1)

Published: March 14, 2024

Abstract Minimum quantity Lubrication (MQL) is a sustainable lubrication system that famous in many machining systems. It involve the spray of an infinitesimal amount mist-like lubricants during processes. The MQL affirmed to exhibit excellent performance, and it highly economical. nanofluids are understood lubricity heat evacuation capability, compared pure oil-based system. Studies have shown surface quality energy expended grinding operations can be reduced considerably due positive effect these nanofluids. This work presents experimental study on tribological performance SiO 2 nanofluid Si 3 N 4 ceramic. different modes systems operation was also analyzed. Different concentrations manufactured using canola, corn sunflower oils. quantitative evaluation process done based forces, specific energy, frictional coefficient, integrity. found canola oil exhibits optimal oil, traditional Additionally, introduction ultrasonic vibrations with reduce normal tangential roughness by 65%, 57%, 18% respectively. Finally, regression analysis used obtain optimum parameter combinations. observations from this will aid smooth transition towards ecofriendly engineering ceramics.

Language: Английский

Citations

16

Harnessing the power of polyol-based polyesters for biomedical innovations: synthesis, properties, and biodegradation DOI
Vafa Fakhri, Chia‐Hung Su, Masoud Tavakoli Dare

et al.

Journal of Materials Chemistry B, Journal Year: 2023, Volume and Issue: 11(40), P. 9597 - 9629

Published: Jan. 1, 2023

Polyesters based on polyols have emerged as promising biomaterials for various biomedical applications, such tissue engineering and drug delivery systems, due to their biocompatibility, biodegradability, versatile physicochemical properties.

Language: Английский

Citations

37

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects DOI Creative Commons

Shuguo Hu,

Changhe Li,

Zongming Zhou

et al.

Frontiers of Mechanical Engineering, Journal Year: 2023, Volume and Issue: 18(4)

Published: Dec. 1, 2023

Abstract Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machining as a green lubricant to replace conventional cutting fluids meet the urgent need for carbon emissions and achieve sustainable manufacturing. However, thermophysical properties of NPEC during processing remain unclear, making it difficult provide precise guidance selection principles industrial applications. Therefore, this paper reviews action mechanism, properties, future development directions NPEC. First, laws influence nano-enhanced phases base on performance revealed, dispersion stabilization mechanism preparation process is elaborated. Then, unique molecular structure physical NPECs combined elucidate their mechanisms heat transfer, penetration, antifriction effects. Furthermore, effect investigated basis excellent lubricating cooling by comprehensively quantitatively evaluating material removal characteristics turning, milling, grinding Results showed that turning Ti–6Al–4V with multi-walled nanotube volume fraction 0.2% resulted 34% reduction tool wear, an average decrease force 28%, 7% surface roughness Ra , compared flood process. Finally, research gaps further applications industry presented.

Language: Английский

Citations

34

Experimental study on the dynamic viscosity of hydraulic oil HLP 68- Fe3O4-TiO2-GO ternary hybrid nanofluid and modeling utilizing machine learning technique DOI
Mojtaba Sepehrnia, Amin Shahsavar, Hamid Maleki

et al.

Journal of the Taiwan Institute of Chemical Engineers, Journal Year: 2023, Volume and Issue: 145, P. 104841 - 104841

Published: March 30, 2023

Language: Английский

Citations

33

Nanofluids Minimal Quantity Lubrication Machining: From Mechanisms to Application DOI Creative Commons

Anxue Chu,

Changhe Li,

Zongming Zhou

et al.

Lubricants, Journal Year: 2023, Volume and Issue: 11(10), P. 422 - 422

Published: Oct. 2, 2023

Minimizing the negative effects of manufacturing process on environment, employees, and costs while maintaining machining accuracy has long been a pursuit industry. Currently, nanofluid minimum quantity lubrication (NMQL) used in cutting grinding studied as useful technique for enhancing machinability empowering sustainability. Previous reviews have concluded beneficial NMQL factors affecting them, including volume fraction nanoparticle species. Nevertheless, summary mechanism performance evaluation processing different materials is deficient, which limits preparation specifications popularity factories. To fill this gap, paper concentrates comprehensive assessment processability based tribological, thermal, machined surface quality aspects nanofluids. The present work attempts to reveal nanofluids from viewpoint nanofluids’ physicochemical properties atomization performance. Firstly, study contrasts distinctions structure functional mechanisms between types base fluids molecules, providing quantitative comparative Secondly, theoretical models that affect stability various thermophysical nanofluids, revealing nanoparticles endow with unique heat transfer mechanisms. Finally, mapping relationship parameters material analyzed, guidance technical support industrial application scientific research

Language: Английский

Citations

32