Advancements in Heat Transfer Enhancement using Perforated Twisted Tapes: A Comprehensive Review DOI

Shital Yashwant Waware,

Pallavi Pankaj Ahire,

Kiran Napate

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1355 - 1363

Published: May 9, 2025

Improved heat transfer is crucial for better exchanger performance in many industries, from power plants to spacecraft. These methods facilitate improved energy utilisation, reduced operational expenses, and more compact system configurations, underscoring their critical role ongoing research development efforts. Typically classified into passive, active, compound categories, these techniques cater different needs: passive methods, devoid of external requirements, are favoured simplicity, reliability, cost-effectiveness. In contrast, active harness inputs augment performance, while integrate advantages both approaches achieve synergistic outcomes. This review critically examines enhancement techniques, highlighting recent advancements practical implementations across thermal systems. Key emphasis placed on strategies like twisted tape inserts, perforated surfaces, vortex generators, which disrupt boundary layers, induce turbulence, enhance swirl flows elevate convective coefficients optimise without compromising efficiency. Major Findings: The study highlights that inserts play a significant enhancing by generating flows, increasing reducing the layer thickness. Various geometrical modifications, such as rectangular-winged, alternate-axis, dual tapes, have demonstrated remarkable improvements with rates reaching up 219%, albeit an associated increase pressure drop. Overall, confirms particularly optimised designs, offer energy-efficient cost-effective solution improving exchangers industrial applications.

Language: Английский

Enhancing Heat Transfer in Micro-Channel Heat Sinks through Geometrical Optimization DOI Creative Commons

Srinivas Chippalkatti,

Rama Bhadri Raju Chekuri, Sandeep Ohol

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 799 - 806

Published: March 27, 2025

This study experimentally investigates the influence of micro-channel height and width on heat transfer pressure drop within sinks, aiming to optimize their geometry for enhanced thermal performance minimized loss. Varying flow rates fluxes were applied different channel configurations determine coefficient Nusselt number. Results show that narrower (0.3 mm vs. 0.4 mm) taller (2.0 1.5 channels improved due increased surface area, but also drop. Higher Reynolds numbers (400-1200) flux (2.0-6.5 kW/m²) transfer, especially in channels, while roughness further at expense higher resistance. Optimized geometries effectively reduced sink temperature. research provides valuable insights designing efficient exchangers high-power electronics by balancing hydraulic performance. Major Findings: Micro-channel sinks demonstrate a significant enhancement when surfaces exhibit roughness. However, this comes cost system. To utilize cooling systems, careful optimization is essential strike balance between maximizing minimizing associated

Language: Английский

Citations

1

Biodiesel Blends: A Sustainable Solution for Diesel Engine Performance Improvement DOI Creative Commons
Anant Sidhappa Kurhade,

Gulab Dattrao Siraskar,

Rama Bhadri Raju Chekuri

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 839 - 847

Published: March 27, 2025

Recent studies have highlighted the significant potential of biodiesel as a sustainable and environmentally friendly alternative to conventional diesel, which has been in widespread use for decades. This research focused on detailed experimental analysis performance characteristics diesel engine using blends derived from sunflower, palm, corn oils. The was tested under varying load conditions at constant speed, with key parameters such torque, brake power, Brake Specific Fuel Consumption (BSFC), thermal efficiency, total fuel consumption, exhaust temperature meticulously recorded analysed. results showed that all outperformed pure terms BSFC, temperature, offering clear economic benefits over traditional diesel. Moreover, reduction nitrogen oxide (NOx) emissions observed blends, underlining their environmental advantages. These findings add growing evidence supporting viable energy sustainability protection solution. study’s outcomes shape future policies aimed reducing carbon encouraging cleaner combustion technologies diesel-dependent sectors, marking an essential step toward aligned global objectives. Major Findings: Biodiesel oils demonstrated superior compared enhanced lower reduced temperatures. Significant reductions NOx highlight biodiesel's aligning goals.

Language: Английский

Citations

1

Comparative Study of Helical Coil, Spiral Coil and Conical Coil (90O) Heat Exchanger for Single Phase Fluid Flow DOI Creative Commons

Pramod S. Purandare,

Rahul Shivaji Yadav,

Anurag Nema

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 377 - 384

Published: Feb. 24, 2025

In the present study experimental analysis of helical, spiral and conical coil with cone angle 90O for single-phase fluid flow is reported. Three different configurations are analysed under steady-state conditions. These three coils (helical, coils) formed same average diameter, tube diameter length. For analysis, an setup suitable instrumentation developed. each coil, sufficient numbers test runs conducted readings recorded constant inlet temperature cold hot fluids as well rate in every run, to ensure steady state. From results experimentation, heat transfer coefficients calculated calculations extended calculate Nusselt number (Nu) effectiveness. The comparison presented from analysis. Furthermore, predict outlet fluid, which shows good agreement values. Major Findings: helical exhibited highest (Nu), while had lowest Nu. demonstrated intermediate Nu effectiveness (ε) coiled exchanger inversely proportional parameter Z. Consequently, system can be readily predicted using graphical patterns.

Language: Английский

Citations

0

Mitigating Environmental Impact: A Study on the Performance and Emissions of a Diesel Engine Fueled with Biodiesel Blend DOI
Anant Sidhappa Kurhade, P. Bhavani,

Shital Anant Patil

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 981 - 989

Published: April 16, 2025

This research delves into the operational performance and environmental impact of a single-cylinder diesel engine fueled with 15 % blend Nahar biodiesel (B15), derived from non-edible oil sources. The study scrutinizes critical parameters such as brake thermal efficiency, specific fuel consumption, exhaust gas temperature, emissions harmful pollutants like carbon monoxide, hydrocarbons, nitrogen oxides, particulate matter (smoke opacity). Experimental results indicate that while B15 exhibited minor reduction in efficiency at higher loads compared to conventional diesel, it demonstrated substantial improvements emission reduction. significantly lowered CO, HC, NOx, smoke, contributing cleaner healthier environment. Additionally, combustion process was optimized, evidenced by shortened ignition delay, leading more efficient combustion. In conclusion, establishes viability sustainability promising alternative fuel. Its ability reduce without compromising significant degree underscores its potential contribute greener energy solutions mitigate impact. findings suggest can play crucial role advancing sustainable initiatives ensuring acceptable levels. Major Findings: Biodiesel blends demonstrate Brake Thermal Efficiency (BTE) low mid loads, but their declines high due increased consumption. Specific Fuel Consumption (BSFC) (B15) remains consistently than driven lower calorific value viscosity. Despite these drawbacks, offers advantages, including temperatures (6-9 °C cooler) reduced attributed superior oxygen content. exhibits quicker shorter delays enhancing atomization quality, which positions

Language: Английский

Citations

0

The Impact of Matrix Headlights on Road Safety and Driver Experience DOI

Amol Madhukar Kunjir,

S. B. Shinde,

Vaibhavi V. Raut

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 915 - 922

Published: April 16, 2025

Matrix headlights, employing arrays of individually controlled Light Emitting Diode (LEDs) or laser diodes, revolutionise automotive lighting by dynamically adapting to real-time driving conditions. This technology enables high-beam usage without blinding other drivers while enhancing driver awareness through the projection road-based patterns and signals. By combining advanced optics, electronics, intelligent software, matrix headlights offer unprecedented control adaptability, significantly improving road safety experiences. Research studies have demonstrated potential provide adaptive, energy-efficient, safety-enhancing solutions compared traditional systems. However, challenges such as calibration complexity, scalability issues limitations in handling extreme environmental conditions need be addressed for widespread adoption. Major Findings: utilise LEDs diodes adjust light beam, preventing glare oncoming maintaining visibility. These systems enhance projecting signals, challenging While offering significant advancements efficiency, complexity

Language: Английский

Citations

0

Enhancing Flat-Plate Solar Collector Efficiency: A Numerical Study DOI
Anant Sidhappa Kurhade,

E. Amruth,

P. C. Joshi

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1065 - 1076

Published: April 16, 2025

This study explores the improvement in performance of flat-plate solar collectors by integrating hybrid Photo-Voltaic (PV)-thermal systems. Numerical simulations were performed using ANSYS software, incorporating Computational Fluid Dynamics (CFD) and steady-state thermal modeling. The research focused on a circular-section PV/T collector exposed to irradiation 1000 W/m², with ambient inlet water temperatures set at 288 K. Three different flow rates (0.02, 0.025, 0.03 kg/s) examined determine their effects efficiency outlet temperature. Two configurations analyzed: one without glass cover (steady-state analysis) another cooling (CFD). findings revealed that increasing rate from 0.02 kg/s significantly lowered panel's heating rate, enhancing but reducing output. Future aims develop PV cells improved photon absorption maximize both electrical energy production. Furthermore, adding extra layers within panel could optimize heat transfer boost overall performance. These systems' capability generate electricity under diverse atmospheric conditions, such as dust, clouds, snow, sets them apart conventional highlights potential for sustainable solutions. Major Findings: Increasing reduced heating, improving system (up 95 %) decreasing Optimal was achieved kg/s, maintaining lowest temperature (312.50 K) ensuring efficient dissipation. Hybrid PV-thermal systems demonstrated superior generation highlighting

Language: Английский

Citations

0

Heat Transfer Characteristics of Trapezoidal Duct using Delta Wing Vortex Generators DOI

Gokul Navnath Wakchaure,

Sagar Vijay Jagtap,

P. Gandhi

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1053 - 1063

Published: April 17, 2025

This study experimentally examined the impact of delta wing Vortex Generators (VGs) on heat transfer within a trapezoidal duct using airflow. VGs were installed at varying angles attack (β). Results revealed significant enhancement in coefficients compared to smooth duct. The Nusselt Number (NU) consistently increased with Reynolds number (Re) for all configurations. However, key finding was that significantly Nu, even identical mass flow rates, demonstrating crucial role vortex-induced turbulence augmenting transfer. ratio Nu without (Nu/Nuo) increasing Re. Notably, highest Nu/Nuo values observed β = 300. Comparing experimental data theoretical predictions showed considerably higher Nu/NuD Furthermore, Stanton (St) and Thermal Performance Enhancement Factor (TEF) exhibited substantial improvements VGs, recorded These findings strongly suggest strategically placed can effectively enhance ducts, providing valuable insights optimizing thermal performance various engineering applications. Major Findings: demonstrated incorporating enhanced (Nu) (Re), presence further augmented constant highlighting turbulence. VG angle (β) 300 degrees.

Language: Английский

Citations

0

Finite Element Analysis and Design Optimization of a Paddle Mixer Shaft DOI

Sukhadip Mhankali Chougule,

G. Murali,

Anant Sidhappa Kurhade

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1343 - 1354

Published: May 9, 2025

Mixing operations play a vital role in various industrial processes, with the structural integrity of mixer shafts being crucial for optimal performance and reliability. This study investigates design, modeling, Finite Element Analysis (FEA) paddle shaft, comparing two configurations—one stiffeners one without. The shaft assembly, including components such as pipe, end shafts, stiffeners, paddles, was modeled using Pro-E software, while ANSYS 13.0 used FEA to assess stress distribution, deformation, under applied loading conditions. A static analysis conducted, considering self-weight, gravity, pressure 0.77 MPa, uniform boundary conditions both configurations. results indicate that stiffened exhibited lower maximum (105.26 MPa) deformation (1.5 mm) compared without (173.05 MPa 2.1 mm deformation). Theoretical calculations confirmed values remained within permissible limits Stainless Steel (SS), making preferred design. Additionally, explores potential weight reduction by replacing SS carbon/ epoxy composite materials, demonstrating significant savings maintaining integrity. Manufacturing material specifications, experimental validation through hydrostatic load trials reliability selected showed an 8% deviation between simulated reinforcing accuracy approach. research underscores importance reinforcement provides valuable insights into design optimization, selection, validation. Future studies could explore further advanced composites, ensuring durability cost-effectiveness. Major Findings: revealed superior performance, unstiffened deformation), highlighting effectiveness enhancing Experimental test at 7.7×10⁻² predictions results, confirming simulation explored stainless steel carbon/epoxy mechanical strength durability, offering future lightweight optimizations.

Language: Английский

Citations

0

Thermal Management of Mobile Devices <i>via</i> PCM DOI
Anant Sidhappa Kurhade,

S. Sugumaran,

Nilesh R. Kolhalkar

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1313 - 1320

Published: May 9, 2025

This study investigates the effectiveness of Phase Change Material (PCM)-based thermal management in portable electronic devices, particularly focusing on n-eicosane as a heat storage medium. The research examines ability Heat Storage Unit (HSU) containing PCM to regulate chip temperatures mobile devices such Personal Digital Assistants (PDAs) and wearable computers. Experimental tests assess impact dissipation rates orientation HSU temperature distribution. Findings reveal that effectively absorbs excess during transient operation, maintaining below critical threshold 50° C for extended periods. However, high power can still lead overheating, highlighting importance optimized source placement volume. results underscore potential PCM-based passive cooling solutions enhancing performance compact systems. Major Findings: confirms regulates keeping them 50°C operation. sources volume play crucial roles distribution, improper configurations localized overheating. While enhances stability, cause spikes, necessitating additional design optimizations improved performance.

Language: Английский

Citations

0

Failure Investigation of the Driving Shaft in an Industrial Paddle Mixer DOI

Sukhadip Mhankali Chougule,

G. Murali,

Anant Sidhappa Kurhade

et al.

Journal of Mines Metals and Fuels, Journal Year: 2025, Volume and Issue: unknown, P. 1247 - 1256

Published: May 9, 2025

This study focuses on the failure analysis and structural evaluation of shaft in a double-shaft paddle mixer, vital component industrial mixing processes used food processing, fertilizer production, pharmaceutical manufacturing. The mixer is designed to blend materials different densities, sizes, viscosities efficiently through centrally mounted horizontal that rotates inside cylindrical chamber. system includes paddles for agitation, feed openings material input, discharge valve controlled output. A primary concern this research mechanical driving shaft, which transmits power from motor via gear drive. Structural weaknesses mechanisms were investigated by analysing pressure, bending moments, externally applied forces. Stress distributions computed identify critical locations could compromise shaft’s integrity. three-dimensional (3D) model was developed using Pro-E software enhance accuracy. Finite Element Analysis (FEA) performed ANSYS 13.0 determine stress distribution, deformation, failure-prone regions under operational loads. numerical results cross-verified with theoretical calculations based ASME design codes validate adequacy. prototype fabricated tested actual operating conditions confirm computational findings further. Experimental closely matched FEA predictions, proving effectiveness proposed modifications. optimised exhibited increased durability, improved integrity, enhanced performance. underscores importance virtual simulations before manufacturing, demonstrating how predictive minimises risks. contributes cost-efficient, time-saving improvements, reducing waste while ensuring reliability systems. These have broad implications improving durability efficiency Major Findings: identifies excessive torsional stress, fatigue, improper loading as causes failure. conducted, validated experimental testing, confirming enhances efficiency, risks

Language: Английский

Citations

0