Influence of Design Parameters and Materials on the Performance of Closed-Wall Lattice Structures DOI
Sergio de la Rosa, Pedro F. Mayuet, C.S. Silva

et al.

Key engineering materials, Journal Year: 2023, Volume and Issue: 956, P. 135 - 142

Published: Sept. 29, 2023

The design flexibility of Additive manufacturing (AM) processes combined with optimal structure selection has greatly expanded the research for lattice like structures. development elastic materials such as Thermoplastic polyurethane (TPU) was enhanced by existence compatible additive technologies, which resulted in interest inclusion this material all types product and industrial applications. Several studies established critical role influence on performance structures powered changes geometrical parameters. These findings possibility designing different performances order to be implemented several applications specific needs. Therefore, objective work focused characterization closed-wall through analysis a function parameters used. In way, were manufactured tested. results showed correlation between geometric variables specimen’s stiffness. A substantial variation stiffness thickness unit cell height layer found. Same values can achieved using Similar recycled obtained favorable results.

Language: Английский

Design of Flexible TPU-Based Lattice Structures for 3D Printing: A Comparative Analysis of Open-Cell Versus Closed-Cell Topologies DOI Open Access
Sergio de la Rosa, Pedro F. Mayuet, Lucía Rodríguez-Parada

et al.

Polymers, Journal Year: 2025, Volume and Issue: 17(9), P. 1133 - 1133

Published: April 22, 2025

This study presents a comparative analysis of the influence open-cell and closed-cell topologies on manufacturing quality resultant elasticity 3D printed thermoplastic polyurethane (TPU) lattice structures. Lattice samples were designed based various configurations, varying in unit cell size fabricated using extrusion-based additive (AM) techniques. A microscopic was conducted to assess defects, while mechanical compression tests performed characterize samples. The correlation between obtained results enabled evaluation relationship manufacturability their stiffness. findings reveal substantial differences topologies, with structures exhibiting more pronounced defects. Additionally, resulting density found provide design advantages, as demonstrated superior load resistance. accumulation defects identified critical factor influencing deviations stiffness measurements. establishes foundational framework for structural design, emphasizing impact topology performance. significance this research lies its contribution optimization TPU-based structures, providing valuable insights product applications.

Language: Английский

Citations

0

Adjusting Surface Models of Cellular Structures for Making Physical Models Using FDM Technology DOI Open Access
Adrián Vodilka, Martin Koroľ, Marek Kočiško

et al.

Polymers, Journal Year: 2023, Volume and Issue: 15(5), P. 1198 - 1198

Published: Feb. 27, 2023

In the planning stage of fabrication process physical models cellular structures, a surface model structure needs to be adjusted acquire requisite properties, but errors emerge frequently at this stage. The main objective research was repair or reduce impact deficiencies and before models. For purpose, it necessary design structures with different accuracy settings in PTC Creo then compare them after tessellation using GOM Inspect. Subsequently, locate occurring preparing propose an appropriate method their repair. It found that Medium Accuracy setting is adequate for structures. within regions where mesh merged, duplicate surfaces emerged, entire could considered as manifesting non-manifold geometry. manufacturability check showed inside model, toolpath creation strategy changed, causing local anisotropy 40% fabricated model. A repaired proposed manner correction. smoothing model's proposed, reducing polygon density file size. findings methods designing models, error can used fabricate higher-quality

Language: Английский

Citations

5

Material extrusion of quaternary co-continuous biopolymers: A strategy for realizing lightweight cellular solids with high impact toughness DOI

Youjian Li,

Teodora Gancheva, Ehsan Estakhrianhaghighi

et al.

Additive manufacturing, Journal Year: 2023, Volume and Issue: 77, P. 103805 - 103805

Published: Sept. 1, 2023

Language: Английский

Citations

4

Development of Carbon Black Coating on TPU Elastic Powder for Selective Laser Sintering DOI Open Access

Yu-Deh Chao,

Shanshuo Liu,

Dong-Quan Yeh

et al.

Materials, Journal Year: 2024, Volume and Issue: 17(13), P. 3363 - 3363

Published: July 8, 2024

Increased usage of selective laser sintering (SLS) for the production end-use functional components has generated a requirement developing new materials and process improvements to improve applicability this technique. This article discusses novel wherein carbon black was applied surface TPU powder reduce reflectivity during SLS process. The printing carried out with preheating temperature 75 °C, energy density 0.028 J/mm2, incorporating 0.4 wt % addition powder, controlling layer thickness at 125 μm. mixed after printing, shows 13.81%, accompanied by highest average 1.09 g/cm3, hardness 78 A, tensile strength 7.9 MPa, elongation break 364.9%. Compared commercial which lacks coating, reflectance decreased 1.78%, mechanical properties improved 33.9%, there notable reduction in porosity sintered product.

Language: Английский

Citations

1

Additive manufactured enabled digital metallurgy processes, challenges and future prospects DOI
Sohail Ali, Mayur Jiyalal Prajapati, Chinmai Bhat

et al.

Applied Materials Today, Journal Year: 2024, Volume and Issue: 42, P. 102580 - 102580

Published: Dec. 31, 2024

Language: Английский

Citations

1

Introduction to advances in additive manufacturing DOI
Suresh Palanisamy

Elsevier eBooks, Journal Year: 2024, Volume and Issue: unknown, P. 1 - 5

Published: Jan. 1, 2024

Language: Английский

Citations

0

Improving the Mechanical Properties of a Lattice Structure Composed of Struts with a Tri-Directional Elliptical Cylindrical Section via Selective Laser Melting DOI Open Access
Xiong Xiao, Liangwen Xie, Xianyong Zhu

et al.

Materials, Journal Year: 2023, Volume and Issue: 16(15), P. 5487 - 5487

Published: Aug. 6, 2023

In recent years, lattice structures produced via additive manufacturing have been increasingly investigated for their unique mechanical properties and the flexible diverse approaches available to design them. The of a strut with variable cross-sections in structure is required improve properties. this study, method based on cross-section composed mixture three ellipses named tri-directional elliptical cylindrical section (TEC) proposed. were fabricated selective laser melting 316L alloy. finite element analysis results show that TEC possessed high structures. Compression experiments confirmed novel exhibited increases elastic modulus, compressive yield strength, energy absorption capacity 24.99%, 21.66%, 20.50%, respectively, compared conventional at an equal level porosity.

Language: Английский

Citations

1

Additive manufacturing of biphasic architectured structure and analysis of its mechanical and functional response DOI
Ritik Raj, Ajeet Kumar, Jeng‐Ywan Jeng

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: 135(5-6), P. 2065 - 2085

Published: Oct. 15, 2024

Language: Английский

Citations

0

Influence of Design Parameters and Materials on the Performance of Closed-Wall Lattice Structures DOI
Sergio de la Rosa, Pedro F. Mayuet, C.S. Silva

et al.

Key engineering materials, Journal Year: 2023, Volume and Issue: 956, P. 135 - 142

Published: Sept. 29, 2023

The design flexibility of Additive manufacturing (AM) processes combined with optimal structure selection has greatly expanded the research for lattice like structures. development elastic materials such as Thermoplastic polyurethane (TPU) was enhanced by existence compatible additive technologies, which resulted in interest inclusion this material all types product and industrial applications. Several studies established critical role influence on performance structures powered changes geometrical parameters. These findings possibility designing different performances order to be implemented several applications specific needs. Therefore, objective work focused characterization closed-wall through analysis a function parameters used. In way, were manufactured tested. results showed correlation between geometric variables specimen’s stiffness. A substantial variation stiffness thickness unit cell height layer found. Same values can achieved using Similar recycled obtained favorable results.

Language: Английский

Citations

0