3D printing of ultra-high viscosity resin by a linear scan-based vat photopolymerization system DOI Creative Commons
Zixiang Weng,

Xianmei Huang,

Shuqiang Peng

et al.

Nature Communications, Journal Year: 2023, Volume and Issue: 14(1)

Published: July 18, 2023

The current printing mechanism of the bottom-up vat photopolymerization 3D technique places a high demand on fluidity UV-curable resin. Viscous high-performance acrylate oligomers are compounded with reactive diluents accordingly to prepare printable resins (up 5000 cps viscosity), yet original mechanical properties sacrificed. In this work, an elaborated designed linear scan-based system is developed, allowing adoption viscosity (> 600,000 cps). Briefly, realized by employment four rollers create isolated area resin tank, which enables simultaneous curing and detachment cured part from tank. To verify applicability strategy, oligomer dominated great properties, but prepared applied developed system. It inspiring find that stress strain elastomers toughened materials could be facilely obtained. This expected unblock bottleneck printed material build better platform for researchers various diversiform printing.

Language: Английский

3D/4D Printing of Polymers: Fused Deposition Modelling (FDM), Selective Laser Sintering (SLS), and Stereolithography (SLA) DOI Open Access
Abishek Kafle,

Eric Luis,

Raman Silwal

et al.

Polymers, Journal Year: 2021, Volume and Issue: 13(18), P. 3101 - 3101

Published: Sept. 15, 2021

Additive manufacturing (AM) or 3D printing is a digital process and offers virtually limitless opportunities to develop structures/objects by tailoring material composition, processing conditions, geometry technically at every point in an object. In this review, we present three different early adopted, however, widely used, polymer-based processes; fused deposition modelling (FDM), selective laser sintering (SLS), stereolithography (SLA) create polymeric parts. The main aim of review offer comparative overview correlating polymer material-process-properties for techniques. Moreover, the advanced material-process requirements towards 4D via these print methods taking example magneto-active polymers covered. Overall, highlights aspects serves as guide select suitable technique targeted material-based applications also discusses implementation practices systems with current state-of-the-art approach.

Language: Английский

Citations

364

Additively manufactured materials and structures: A state-of-the-art review on their mechanical characteristics and energy absorption DOI
Yaozhong Wu, Jianguang Fang, Chi Wu

et al.

International Journal of Mechanical Sciences, Journal Year: 2023, Volume and Issue: 246, P. 108102 - 108102

Published: Jan. 6, 2023

Language: Английский

Citations

246

Additive manufacturing by digital light processing: a review DOI Creative Commons
Rajat Chaudhary, Paride Fabbri, Enrico Leoni

et al.

Progress in Additive Manufacturing, Journal Year: 2022, Volume and Issue: 8(2), P. 331 - 351

Published: Aug. 25, 2022

Abstract Additive manufacturing is a layer-by-layer strategy enabling the advanced design and fabrication of complex 3D objects structures, overcoming geometry limitations reducing waste production compared to conventional technologies. Among various additive technologies, digital light processing (DLP), an technology used print photopolymer parts, using projected source cure entire layer at once. Initially developed for pure resins, recent advances have demonstrated potential DLP in polymerization ceramic metal-loaded suspensions, metal components after proper debinding sintering. Such flexibility increases different applications, ranging from dental implants bone scaffolds smart biomaterials soft robotics, wearables, microfluidic devices. The review provides overview its advances; specifically, covers properties, metallic feedstock preparation, light-matter interaction mechanism underpinning printing post-processing steps. Finally, description current application provided complemented with future perspectives.

Language: Английский

Citations

222

Two‐Photon Polymerization Lithography for Optics and Photonics: Fundamentals, Materials, Technologies, and Applications DOI Creative Commons
Hao Wang, Wang Zhang, Dimitra Ladika

et al.

Advanced Functional Materials, Journal Year: 2023, Volume and Issue: 33(39)

Published: March 22, 2023

Abstract The rapid development of additive manufacturing has fueled a revolution in various research fields and industrial applications. Among the myriad advanced 3D printing techniques, two‐photon polymerization lithography (TPL) uniquely offers significant advantage nanoscale print resolution, been widely employed diverse fields, for example, life sciences, materials mechanics, microfluidics. More recently, by virtue optical transparency most resins used, TPL is finding new applications optics photonics, with nanometer to millimeter feature dimensions. It enables minimization elements systems, exploration light‐matter interactions degrees freedom, never possible before. To review recent progress related research, it starts fundamentals material formulation, then discusses novel fabrication methods, wide range These notably include diffractive, topological, quantum, color optics. With panoramic view development, concluded insights perspectives future potential

Language: Английский

Citations

189

A review of various materials for additive manufacturing: Recent trends and processing issues DOI
Manu Srivastava, Sandeep Rathee, Vivek Patel

et al.

Journal of Materials Research and Technology, Journal Year: 2022, Volume and Issue: 21, P. 2612 - 2641

Published: Oct. 18, 2022

Language: Английский

Citations

152

A Review of Multi-Material 3D Printing of Functional Materials via Vat Photopolymerization DOI Open Access
Usman Shaukat, Elisabeth Rossegger, Sandra Schlögl

et al.

Polymers, Journal Year: 2022, Volume and Issue: 14(12), P. 2449 - 2449

Published: June 16, 2022

Additive manufacturing or 3D printing of materials is a prominent process technology which involves the fabrication layer-by-layer point-by-point in subsequent manner. With recent advancements additive manufacturing, has excited great potential for extension simple designs to complex multi-material geometries. Vat photopolymerization subdivision possesses many attractive features, including excellent resolution, high dimensional accuracy, low-cost and ability spatially control material properties. However, currently limited by design strategies, chemistries, equipment limitations. This review aims provide readers with comprehensive comparison different technologies along detailed knowledge on advances vat technologies. Furthermore, we describe popular chemistries both from past more recently, future prospects address material-related limitations photopolymerization. Examples impressive capabilities inspired nature are applicable today multiple areas life briefly presented applications section. Finally, our point view printed structures as well way forward towards promising further

Language: Английский

Citations

126

Stereolithography apparatus and digital light processing-based 3D bioprinting for tissue fabrication DOI Creative Commons
Wanlu Li, Mian Wang, Huiling Ma

et al.

iScience, Journal Year: 2023, Volume and Issue: 26(2), P. 106039 - 106039

Published: Jan. 25, 2023

Three-dimensional (3D) bioprinting has emerged as a class of promising techniques in biomedical research for wide range related applications. Specifically, stereolithography apparatus (SLA) and digital light processing (DLP)-based vat-polymerization are highly effective methods bioprinting, which can be used to produce high-resolution architecturally sophisticated structures. Our review aims provide an overview SLA- DLP-based 3D strategies, starting from factors that affect these processes. In addition, we summarize the advances bioinks SLA DLP, including naturally derived synthetic bioinks. Finally, applications both discussed, primarily centered on regenerative medicine tissue modeling engineering.

Language: Английский

Citations

114

Recent Advances in 4D Printing of Liquid Crystal Elastomers DOI
Mei Chen, Ming Gao, Lichun Bai

et al.

Advanced Materials, Journal Year: 2022, Volume and Issue: 35(23)

Published: Dec. 3, 2022

Liquid crystal elastomers (LCEs) are renowned for their large, reversible, and anisotropic shape change in response to various external stimuli due lightly cross-linked polymer networks with an oriented mesogen direction, thus showing great potential applications robotics, bio-medics, electronics, optics, energy. To fully take advantage of the stimuli-responsive behaviors LCEs, it is preferable achieve a locally controlled alignment into monodomain orientations. In recent years, application 4D printing LCEs opens new doors simultaneously programming 3D geometry, offering more opportunities higher feasibility fabrication 4D-printed LCE objects desirable properties. Here, state-of-the-art advances reviewed, emphasis on both mechanisms applications. First, fundamental properties working principles representative techniques briefly introduced. Then, by advantages over conventional manufacturing methods demonstrated. Finally, perspectives current challenges development trends toward discussed, which may shed light future research directions this field.

Language: Английский

Citations

111

Design, printing, and engineering of regenerative biomaterials for personalized bone healthcare DOI

Zhaojun Jia,

Xiaoxue Xu, Donghui Zhu

et al.

Progress in Materials Science, Journal Year: 2023, Volume and Issue: 134, P. 101072 - 101072

Published: Jan. 16, 2023

Language: Английский

Citations

101

3D printing of magneto-active smart materials for advanced actuators and soft robotics applications DOI Creative Commons
Muhammad Yasir Khalid, Zia Ullah Arif, Ali Tariq

et al.

European Polymer Journal, Journal Year: 2024, Volume and Issue: 205, P. 112718 - 112718

Published: Jan. 2, 2024

In the contemporary era, novel manufacturing technologies like additive (AM) have revolutionized different engineering sectors including biomedical, aerospace, electronics, etc. Four-dimensional (4D) printing aka AM of smart materials is gaining popularity among scientific community, which has excellent ability to make soft structures such as robots, actuators, and grippers. These are developed by applying various stimuli pH, temperature, magnetic field, many combinations onto materials. Stimuli in 3D permit shape-morphing behaviors bending, twisting, folding, swelling, rolling, shrinking, origami, or locomotion. A wide variety can be fabricated through incorporation hard particles into resulting magneto-active (MASMs). With this integration, magneto-thermal coupling actuation allows diverse magneto-deformations, facilitating development personalized devices that capable enhanced deformation. review, guidelines provided on for MASMs polymers (MAPs), composites, hydrogels (MAHs) booming flexible wearable biomimetic devices. Moreover, 3D-printed robotics an outstanding capacity adapt complicated situations advanced actuating applications. Finally, some current challenges emerging areas exciting technology been proposed. Lastly, it anticipated technological advancements developing intelligent will a significant impact design real-world

Language: Английский

Citations

88