Utilizing bio-energy and waste reduction techniques in FDM: Toward sustainable production practices DOI Open Access

S. Raja,

Maher Ali Rusho,

K. Sekhar

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 30, 2024

Additive manufacturing, particularly through fused deposition modeling (FDM), has significantly advanced rapid prototyping and customized production. However, traditional FDM practices raise environmental concerns due to energy use waste generation. This research explores integrating bio-energy sources reduction techniques within enhance sustainable production practices. By implementing renewable optimizing material usage, this approach aims lower the carbon footprint associated with FDM. Our study reviews state-of-the-art methods such as biodegradable polymers, energy-efficient hardware, waste-reducing design algorithms. Experimental results demonstrate that of recycled materials can maintain mechanical performance while enhancing sustainability. For instance, PLA achieved a tensile strength 52.4 MPa an elongation at break 6.1%, PHA showed 59.4 5.5%. Both high recovery rates, 92.7% 90.2%, indicating effective closed-loop recovery. These findings indicate substantial reductions in consumption, promoting both industrial consumer-level applications. contributes field additive manufacturing by aligning circular economy principles addressing global need for reduced impact.

Language: Английский

Recent advances in 3D food printing: Therapeutic implications, opportunities, potential applications, and challenges in the food industry DOI
Rizwan Arshad,

Aroosha Saqib,

Hafiz Rizwan Sharif

et al.

Food Research International, Journal Year: 2025, Volume and Issue: 203, P. 115791 - 115791

Published: Jan. 20, 2025

Language: Английский

Citations

1

Realization of circular economy principles in manufacturing: obstacles, advancements, and routes to achieve a sustainable industry transformation DOI Creative Commons
Milon Selvam Dennison,

M. Bhuvanesh Kumar,

S. Kirubanidhi Jebabalan

et al.

Discover Sustainability, Journal Year: 2024, Volume and Issue: 5(1)

Published: Nov. 26, 2024

This review explores the integration of Circular Economy (CE) principles in manufacturing, focusing on its potential to transform industrial practices by promoting sustainability, economic adaptability, and social welfare. As manufacturers face depletion natural resources growing environmental concerns, CE presents a regenerative model that prioritizes resource efficiency, waste reduction, closed-loop systems. The study provides detailed analysis current state adoption, outlining significant barriers such as economic, technological, regulatory showcase innovative strategies business models successfully apply circular principles. Additionally, paper emphasizes role supportive legislative frameworks, incentives, educational initiatives accelerating adoption. offers actionable recommendations for industry stakeholders, emphasizing importance collaboration, continuous learning, robust monitoring systems ensure smooth transition. By uniting manufacturers, policymakers, consumers under shared principles, this advocates sustainable, resilient, prosperous future manufacturing sector.

Language: Английский

Citations

4

A Review on Lignin-Derived Resins for Sustainable Vat Polymerization in Additive Manufacturing DOI Creative Commons

O’Brien Zakumi Obed,

Taofik Olatunde Uthman,

Serdar Surgun

et al.

Green Energy and Environmental Technology, Journal Year: 2025, Volume and Issue: 4

Published: Jan. 28, 2025

Additive manufacturing (AM), also known as 3D printing, has emerged a transformative technology in industrial production, offering unparalleled flexibility and customization material sciences. Central to the advancement of sustainable AM processes is exploration bio-based resins alternative raw materials commercially available resin based on epoxides acrylates produced from petrochemical sources, with lignin emerging prominent candidate. Lignin, an abundant organic polymer derived plant biomass, possesses inherent structural complexity multifaceted functionalities, making it attractive conventional petroleum-based resins. This review delves into utilization lignin-based for vat polymerization, key technique, focus lignin’s chemical structure, extraction methods, modification active sites. By elucidating recent advancements chemistry sciences, this article highlights formulation polymerization AM, emphasizing importance enhance properties printing performance. Through comprehensive analysis current research trends future prospects, pivotal role advancing offers insights potential avenues further field

Language: Английский

Citations

0

Optimizing process parameters for enhanced mechanical performance in 3D printed impellers using graphene-reinforced polylactic acid (G-PLA) filament DOI

S. Raja

Journal of Mechanical Science and Technology, Journal Year: 2025, Volume and Issue: unknown

Published: March 3, 2025

Language: Английский

Citations

0

A Review on Additive Manufactured Engineering Materials for Enhanced Road Safety and Transportation Applications DOI Open Access
Cem Alparslan, Muhammed Fatih Yentimur, Tuba Kütük-Sert

et al.

Polymers, Journal Year: 2025, Volume and Issue: 17(7), P. 877 - 877

Published: March 25, 2025

Road safety systems are critical engineering solutions designed to minimize the effects of traffic accidents and increase transportation infrastructures. Traditional road structures generally manufactured using steel, concrete polymer materials. However, manufacturing processes with these materials high-cost, limited in terms design flexibility can lead material waste. In recent years, rapidly developing additive (AM) technologies stand out as an important alternative production systems. AM enables complex geometries development lightweight high-strength that absorb impact energy more effectively. This study focuses on use methods systems, examining performance applicability polymer, metal composite The advantages AM-produced barriers, signs, speed bumps shock absorbing structures, depending type, evaluated. addition, offered by AM, such flexibility, sustainable efficiency, discussed, technical challenges limitations also discussed. review evaluates current potential applications for providing insights into how this technology be used effectively future. findings provide significant contributions towards improving integration from both academic industrial perspectives. Future research further enhance innovative a particular focus use, optimization efficiency processes. overcoming large-scale compliance regulatory standards areas widespread adoption technology.

Language: Английский

Citations

0

A Review on Biodegradable Composite Films Containing Organic Material as a Natural Filler DOI

Gul-E-Nayyab,

Mohd Rezuwan Shah Bin Zakaria,

Monis Bin Abid

et al.

Journal of Inorganic and Organometallic Polymers and Materials, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 28, 2024

Language: Английский

Citations

3

Enhancing Fatigue Resistance of Polylactic Acid through Natural Reinforcement in Material Extrusion DOI Open Access
Carolina Bermudo Gamboa, Sergio Martín-Béjar, Fermin Bañon

et al.

Polymers, Journal Year: 2024, Volume and Issue: 16(17), P. 2422 - 2422

Published: Aug. 27, 2024

This research paper aims to enhance the fatigue resistance of polylactic acid (PLA) in Material Extrusion (ME) by incorporating natural reinforcement, focusing on rotational bending fatigue. The study investigates behavior PLA ME, using various fibers such as cellulose, coffee, and flax potential reinforcements. It explores optimization printing parameters address challenges like warping shrinkage, which can affect dimensional accuracy performance, particularly under conditions analyzed. Cellulose emerges most promising fiber reinforcement for exhibiting superior shrinkage. also demonstrates minimal geometrical deviations, enabling production components with tighter tolerances. Additionally, highlights significant influence deviations printed components. was significantly improved Specifically, reinforced cellulose showed an increase life, achieving up 13.7 MPa stress at 70,000 cycles compared unreinforced PLA. coffee demonstrated enhanced values reaching 13.6 13.5 MPa, respectively, similar cycle counts. These results suggest that reinforcements effectively improve stability produced ME. contributes advancement additive manufacturing introducing a sustainable solution performance conditions. offers insights into comparative effectiveness synthetic counterparts, emphasizing cellulose.

Language: Английский

Citations

2

Influence of Recycling and UV Exposure on the Properties of 3D Printing Polymer Materials DOI Open Access
Jolanta Janutėnienė,

Marius Vasylius,

Artūras Tadžijevas

et al.

Polymers, Journal Year: 2024, Volume and Issue: 16(23), P. 3292 - 3292

Published: Nov. 26, 2024

The use of polymer materials in various fields has increased significantly due to their ease thermoforming and relatively low production costs. volume these is extremely high, according forecasts from global statistical centers, it expected continue rising the future. However, extensive easy availability polymeric have caused significant ecological problems. world faces large amounts waste environmental pollution. Plastic recycling remains challenging issues related sorting separating types. Recycling certain plastics requires only a quarter energy needed produce new plastic. To address this, circular economy principles should be applied 3D printing products made materials. A particularly wide application technologies found when are used cost, melting temperatures, other advantageous properties. This paper investigates impact plastic on quality 3D-printed products. During research, samples were printed tested using both virgin recycled PLA, ABS, PET-G underwent static dynamic tests determine mechanical properties, such as tensile strength, elongation, resistance. research results showed that properties deteriorate, with relative elongation decreased by 16–45%. Despite can still used, but necessary account for reduction plasticity creating will exposed loads. strength reduced 6% 54% 58% PET-G. Additionally, included technology UV irradiation. indicated similar dependences, exposure also affects material plasticity. After 66 Wh/m2 radiation, PLA 17%, while ABS about 5%.

Language: Английский

Citations

1

<strong>Challenges in Metal Additive Manufacturing: Examining the technical and economic challenges associated with metal additive manufacturing</strong> DOI Open Access

Axel Egon,

Christopher Bell,

Ralph Shad

et al.

Published: Aug. 9, 2024

Metal additive manufacturing (AM), commonly referred to as 3D printing with metals, is an innovative technology significant potential transform industries such aerospace, automotive, and healthcare. Despite its promise, the field faces several challenges that impact both technical feasibility economic viability. This paper explores primary challenges, including material properties processing complexities, need for precise control of thermal gradients mitigation defects like porosity residual stresses. Additionally, it addresses barriers, high initial equipment costs, specialized knowledge, relatively slow build speeds compared traditional methods. By examining these this aims provide a comprehensive overview current state metal suggest pathways overcoming obstacles facilitate wider adoption technological advancement in field.

Language: Английский

Citations

1

Surface functionalization of bio-based polymers in FDM: A pathway to enhanced material performance DOI Open Access

S. Raja,

Maher Ali Rusho,

Chirag Singh

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(3)

Published: Dec. 2, 2024

Such rapid advancement places FDM as a transformative technology in additive manufacturing generally, and particularly into the context of fabrication complex geometries using bio-based polymers. However, with such inherent limitations regarding their mechanical thermal properties, these face significant obstacles that need innovative approaches toward improvement. Surface functionalization is now considered one frontline strategies advanced improvements interfacial properties durability biobased polymers within applications represents opportunities for enhancing material performance. This paper discusses recent advances surface methods, including plasma treatment, grafting, nanocoatings applied to optimize PLA, PHA, composites functionality. These techniques tune at molecular level consequently strengthen adhesion, minimize moisture intake, enhance stability improved longer operating time printed parts. Our findings indicate incorporating process overcomes some challenges achieves targets sustainable manufacturing. The work underlines contemporary methods shows both implications practical effects, thus opening path future research industrial high-performance eco-friendly materials.

Language: Английский

Citations

1