Utilizing bio-energy and waste reduction techniques in FDM: Toward sustainable production practices DOI Open Access

S. Raja,

Maher Ali Rusho,

K. Sekhar

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 30, 2024

Additive manufacturing, particularly through fused deposition modeling (FDM), has significantly advanced rapid prototyping and customized production. However, traditional FDM practices raise environmental concerns due to energy use waste generation. This research explores integrating bio-energy sources reduction techniques within enhance sustainable production practices. By implementing renewable optimizing material usage, this approach aims lower the carbon footprint associated with FDM. Our study reviews state-of-the-art methods such as biodegradable polymers, energy-efficient hardware, waste-reducing design algorithms. Experimental results demonstrate that of recycled materials can maintain mechanical performance while enhancing sustainability. For instance, PLA achieved a tensile strength 52.4 MPa an elongation at break 6.1%, PHA showed 59.4 5.5%. Both high recovery rates, 92.7% 90.2%, indicating effective closed-loop recovery. These findings indicate substantial reductions in consumption, promoting both industrial consumer-level applications. contributes field additive manufacturing by aligning circular economy principles addressing global need for reduced impact.

Language: Английский

Minimizing environmental footprint in FDM additive manufacturing: Analyzing process efficiency through advanced optimization techniques DOI Open Access

S. Raja,

Maher Ali Rusho, P. Thimothy

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 24, 2024

Considering the high energy and material consumption, environmental impact of additive manufacturing through FDM has faced significant criticism. For a more sustainable production process, industries require efficient optimization process to lower while retaining efficiency. This study utilizes advanced multi-criteria decision-making (MCDM) methodologies, specifically fuzzy analytic hierarchy (AHP) technique for order preference by similarity ideal solution (TOPSIS), evaluate enhance performance FDM. Focusing on standard thermoplastic materials (e.g., PLA PETG) applications such as functional prototyping, we optimize key parameters layer height, print speed, infill density achieve reductions in usage (20%) waste (15%) compared baseline practices. These findings not only highlight pathway toward greener processes but also lay groundwork future research frameworks, applicable other methods materials.

Language: Английский

Citations

1

3D Printing Adoption, Regulatory Compliance and Environmental Sustainability in South Africa DOI Creative Commons

Ntokozo Dlaminin,

Thywill Cephas Dzogbewu, Dennis Yao Dzansi

et al.

International Journal of Applied Research in Business and Management, Journal Year: 2024, Volume and Issue: 5(2)

Published: July 1, 2024

3D printing adoption, regulatory compliance and environmental sustainability has become relevant in research since attention been drawn to consequences related operations of firms. This study seeks examine the direct mediating relationships between technology among firms South Africa. The randomly selected 152 employees participate using questionnaires. Results showed that a non-significant positive relationship exists adoption sustainability, while significant negative compliance. A was found exist sustainability. negatively mediate results have implications on need for invest as strategic element achieve

Language: Английский

Citations

0

Role of Green Chemistry in Producing Biodegradable Plastic and Its Role in Sustainable Development DOI
Hardeep Kaur,

Kashish Garg,

Sakshi

et al.

World sustainability series, Journal Year: 2024, Volume and Issue: unknown, P. 23 - 49

Published: Dec. 9, 2024

Language: Английский

Citations

0

Utilizing Additive Manufacturing for Fabricating Energy Storage Components From Graphene‐Reinforced Thermoplastic Composites DOI Creative Commons

S. Raja,

Simon Yishak

Advances in Polymer Technology, Journal Year: 2024, Volume and Issue: 2024(1)

Published: Jan. 1, 2024

The quest for efficient and sustainable energy storage solutions has prompted exploration into advanced materials that meet stringent mechanical thermal requirements. This study investigates graphene‐reinforced thermoplastic polymers specifically polyether ether ketone (PEEK), polyethylene terephthalate glycol (PETG), polylactic acid (PLA) fabricated through additive manufacturing techniques. Traditional often suffer from limitations in structural integrity, flexibility, stability, presenting challenges their application storage. research aims to evaluate the properties of these assess suitability components. Using manufacturing, test samples were fabricated, testing was conducted tensile, flexural, compression strengths. results indicate PEEK (G‐PEEK) exhibits superior performance, with an ultimate tensile strength 120 MPa, Young’s modulus 1700 flexural 160 200 making it ideal candidate applications requiring high integrity. Graphene‐reinforced PETG (G‐PETG) offers a balance 55 while PLA (G‐PLA) serves as cost‐effective option, despite lower (ultimate 45 MPa).

Language: Английский

Citations

0

Synthesis and characterization of high-performance sustainable polymers for FDM applications DOI Open Access

S. Raja,

Maher Ali Rusho, P. Thimothy

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 24, 2024

The trend toward a new era of sustainable production motivates the demand for compatible high-performance polymers designed fused deposition modeling (FDM) applications. In our synthesis and characterization work green in conformance with highest stringent mechanical requirements specific application areas FDM technologies, we focus on polymer composite materials that are potentially both biodegradable as well bio-based polymers. Mechanical is done tensile strength, flexural impact resistance synthesized results show these possess enough toughness FDM. addition, adhesion among layers increases help polymers, which gives printable form. If sustainability retained to meet required conditions by FDM, then outcome presents route increasing their manufacturing industries adds less degradation environment while not retarding its performance. This contributes field additive providing viable alternatives traditional materials, thus opening avenues environmentally friendly be used

Language: Английский

Citations

0

Utilizing bio-energy and waste reduction techniques in FDM: Toward sustainable production practices DOI Open Access

S. Raja,

Maher Ali Rusho,

K. Sekhar

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 30, 2024

Additive manufacturing, particularly through fused deposition modeling (FDM), has significantly advanced rapid prototyping and customized production. However, traditional FDM practices raise environmental concerns due to energy use waste generation. This research explores integrating bio-energy sources reduction techniques within enhance sustainable production practices. By implementing renewable optimizing material usage, this approach aims lower the carbon footprint associated with FDM. Our study reviews state-of-the-art methods such as biodegradable polymers, energy-efficient hardware, waste-reducing design algorithms. Experimental results demonstrate that of recycled materials can maintain mechanical performance while enhancing sustainability. For instance, PLA achieved a tensile strength 52.4 MPa an elongation at break 6.1%, PHA showed 59.4 5.5%. Both high recovery rates, 92.7% 90.2%, indicating effective closed-loop recovery. These findings indicate substantial reductions in consumption, promoting both industrial consumer-level applications. contributes field additive manufacturing by aligning circular economy principles addressing global need for reduced impact.

Language: Английский

Citations

0