Synthesis,
Journal Year:
2024,
Volume and Issue:
56(19), P. 2955 - 2962
Published: May 2, 2024
Abstract
Gas–liquid
oxidation
processes,
despite
their
wide
application
in
the
chemical
industry,
still
pose
considerable
safety
concerns.
Microchemical
technology
has
received
high
recognition
for
its
intrinsic
performance
and
process-intensification
capability
hazardous
reactions.
This
Short
Review
offers
a
comprehensive
summary
on
how
microchemical
can
be
employed
to
achieve
gas–liquid
processes
continuous
synthesis
of
chemicals
safe,
efficient,
controlled
manner.
Herein,
we
discuss
key
aspects
dispersion
hydrodynamics,
as
well
mass
transfer
characteristics
microscale,
present
representative
cases
microflow
reactors.
Finally,
current
challenges
industrial
applications
potential
academic
research
directions
are
presented.
1
Introduction
2
Microbubble
Generation
Technology
Gas–Liquid
Oxidation
Reactions
3
Hydrodynamic
Mass-Transfer
Characteristics
Microreactors
4
5
Conclusion
Outlook
Nature Communications,
Journal Year:
2024,
Volume and Issue:
15(1)
Published: Jan. 29, 2024
Abstract
The
oxidative
dehydrogenation
of
propane,
primarily
sourced
from
shale
gas,
holds
promise
in
meeting
the
surging
global
demand
for
propylene.
However,
this
process
necessitates
high
operating
temperatures,
which
amplifies
safety
concerns
its
application
due
to
use
mixed
propane
and
oxygen.
Moreover,
these
elevated
temperatures
may
heighten
risk
overoxidation,
leading
carbon
dioxide
formation.
Here
we
introduce
a
microchannel
reaction
system
designed
within
an
aqueous
environment,
enabling
highly
selective
active
propylene
production
at
room
temperature
ambient
pressure
with
mitigated
risks.
A
selectivity
over
92%
rate
19.57
mmol
m
Cu
−2
h
−1
are
simultaneously
achieved.
This
exceptional
performance
stems
situ
creation
active,
oxygen-containing
catalytic
surface
activation,
enhanced
transfer
via
enlarged
gas-liquid
interfacial
area
reduced
diffusion
path
by
establishing
Taylor
flow
using
custom-made
T-junction
microdevice.
offers
appealing
approach
accelerate
gas-liquid-solid
reactions
limited
solubility
gaseous
reactant.
Industrial & Engineering Chemistry Research,
Journal Year:
2022,
Volume and Issue:
61(6), P. 2623 - 2632
Published: Feb. 4, 2022
Generation
of
bubbles
in
a
T-junction
microdevice
is
vital
to
microfluidic
applications
for
its
advantages
easy
fabrication
and
scaling-up,
but
the
bubble
generation
liquids
with
higher
viscosity
rarely
reported
unstable
dispersion
behavior
under
constant
flow
rate-driven
condition.
Accordingly,
this
work
investigates
rules
(45.6–240.5
mPa·s)
constant-pressure
method.
It
shows
that
formation
process
viscous
contains
three
stages,
expansion,
shrinking,
necking,
which
are
obviously
different
from
filling
squeezing
stages
lower
liquid.
Importantly,
satellite
as
new
performance
could
be
observed
first
time
gas–liquid
microdispersion
process.
The
mechanism
some
novel
phenomena
revealed
by
interface
evolution
rules.
Finally,
mathematical
model
developed
predict
length.
Industrial & Engineering Chemistry Research,
Journal Year:
2023,
Volume and Issue:
62(3), P. 1695 - 1705
Published: Jan. 17, 2023
The
Reidl–Pfleiderer
process
intensification
for
H2O2
synthesis
is
urgently
required.
Microdispersion
technique
becoming
one
of
the
highest
promising
ways,
but
microdispersion
rules
gas
or
liquid
in
anthraquinone
working
solution
have
not
been
mentioned
until
now.
This
study
employs
an
observation
platform
to
investigate
performances
hydrogen,
oxygen,
water
provide
reliable
data
developing
new
microchemical
processes.
influence
two-phase
flow
rate,
viscosity,
and
channel
size
on
bubble
a
circular
microchannel
was
studied.
A
specific
surface
area
higher
than
20
000
m2/m3
obtained
when
150
μm.
unified
mathematical
prediction
model
gas–liquid
liquid–liquid
developed,
it
can
be
used
future
practical
industrial
system
intensification.
AIChE Journal,
Journal Year:
2023,
Volume and Issue:
69(7)
Published: April 7, 2023
Abstract
Enhancing
the
mass
transfer
performance
just
by
modifying
channel
structure
without
external
energy
input
is
one
of
most
important
topics
for
microchemical
technology
development.
This
work
reports
high‐performance
gas–liquid
in
a
novel
step
T‐junction
microchannel.
The
liquid‐side
coefficient
has
been
significantly
improved
order
magnitude
when
compared
with
conventional
T‐junction,
which
higher
up
to
60
×
10
−4
m/s.
To
our
knowledge,
it
might
be
highest
value
obtained
microchannel
input.
parameters
bubble
generation
frequency
and
interface
movement
velocity
different
microdevices
are
explored
reveal
mechanism
behind
ultra‐high
T‐junction.
Finally,
two
models
considering
gas
absorption
developed
volume,
proposed
coefficient.
AIChE Journal,
Journal Year:
2025,
Volume and Issue:
unknown
Published: March 24, 2025
Abstract
High‐efficiency
reduction
of
the
microbubble
size
is
important
for
bubble‐based
microflow
processes
but
has
hitherto
required
high‐energy‐consumption
methods.
This
study
designed
a
new
T‐junction
microchannel
with
flexible
interaction
region
exhibiting
apparent
superiority
in
producing
smaller
bubbles
high
energy‐utilization
efficiency,
and
first
time
breaks
limitation
flow
pattern
ordinary
microchannel.
The
results
indicate
that
under
given
two‐phase
working
conditions,
was
greatly
reduced
compared
to
one.
formation
mechanism
microdevice
analyzed
via
simulated
liquid
velocity
field.
Importantly,
bubbly
appeared
rapidly
higher
gas
rate,
which
totally
opposite
expectations
T‐junction.
Finally,
interface
analysis,
importance
on
viscous
shearing
force
clarified,
bubble
size‐prediction
model
developed.
Applied Physics Reviews,
Journal Year:
2025,
Volume and Issue:
12(2)
Published: April 7, 2025
Microfluidic
devices
are
becoming
increasingly
popular
for
producing
microbubbles,
as
these
provide
much
greater
control
over
microbubble
size
compared
to
traditional
methods
such
sonication
and
amalgamation.
Recent
developments
in
microfabrication
technologies
have
prompted
several
modifications
conventional
microfluidic
devices,
which
allow
one
“engineer”
microbubbles
relevant
specific
biomedical
applications.
The
pursuit
of
improvements
engineering
requires
a
detailed
understanding
fluid
flow
behavior
systems,
is
where
the
motivation
this
work
originates
from.
This
provides
an
extensive
review
theoretical,
experimental,
numerical
investigations
reported
literature
understand
formation
using
devices.
evolution
gas–liquid
interfaces
during
formation,
pinch-off
mechanism,
confinement
effect
on
production
rate
been
discussed.
scaling
laws
prediction
diameter
regimes
maps
providing
details
about
interplay
different
forces
also
reviewed.
Furthermore,
CFD
simulations
based
interface
tracking
schemes
along
with
recent
strategies
upscale
We
conclude
by
outlining
need
current
systems
produce
can
pave
way
new
research
field
microfluidics
engineering.