Chaotic advection and mass transfer of viscous liquid–liquid flows in a novel 3D serpentine microchannel DOI Open Access
Jiecai Long, Chenglong Xie, Haojun Zhang

et al.

AIChE Journal, Journal Year: 2024, Volume and Issue: unknown

Published: Dec. 20, 2024

Abstract This article aimed to study the characteristics of chaotic advection and mass transfer viscous liquid–liquid flows in a novel 3D serpentine microchannel (TSM) with hybrid structures. The TSM its corresponding experimental setup are established, CFD model is verified through flow field visualization experiments. Results reveal that efficient convection achieved continuous irregular spatial fluid deformation. Lyapunov exponents greater than zero indicate existence behavior, maximum lineal stretch rate λ M increases linearly characteristic Reynolds number. evaluated by diffusion number Φ synergy Fc quantitatively. mixing index MI shows an increasing trend as increases, while effectiveness ME decreases outlet Re O decreases. relationships relationship established.

Language: Английский

Efficient conversion of propane in a microchannel reactor at ambient conditions DOI Creative Commons
Chunsong Li, Haochen Zhang, Wenxuan Liu

et al.

Nature Communications, Journal Year: 2024, Volume and Issue: 15(1)

Published: Jan. 29, 2024

Abstract The oxidative dehydrogenation of propane, primarily sourced from shale gas, holds promise in meeting the surging global demand for propylene. However, this process necessitates high operating temperatures, which amplifies safety concerns its application due to use mixed propane and oxygen. Moreover, these elevated temperatures may heighten risk overoxidation, leading carbon dioxide formation. Here we introduce a microchannel reaction system designed within an aqueous environment, enabling highly selective active propylene production at room temperature ambient pressure with mitigated risks. A selectivity over 92% rate 19.57 mmol m Cu −2 h −1 are simultaneously achieved. This exceptional performance stems situ creation active, oxygen-containing catalytic surface activation, enhanced transfer via enlarged gas-liquid interfacial area reduced diffusion path by establishing Taylor flow using custom-made T-junction microdevice. offers appealing approach accelerate gas-liquid-solid reactions limited solubility gaseous reactant.

Language: Английский

Citations

9

On‐aim generation of monodisperse droplets from piezoelectric pulsation‐driven glass nozzles DOI Open Access

Jinping Zha,

Hong Zhu,

Liangchao Shang

et al.

AIChE Journal, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 4, 2025

Abstract Piezoelectric pulsation‐driven glass nozzles are capable of generating monodisperse droplets through liquid jet breakup. Due to the lack fundamental understanding this process, how ensure uniform droplet generation with a specified size for liquids specific rheological properties remains unknown. In work, complete atomization process including phenomena in and outside nozzle has been described by new multi‐physics model, where expensive in‐nozzle simulation can be rigorously replaced semi‐empirical relationship. This computationally efficient model allowed us systematically quantitatively explore influence different material operating parameters on It was found unintuitively that surface tension negligible its distribution. The independent radius under condition constant inflow rate. Moreover, detailed guideline established achieve on‐aim control atomized droplets.

Language: Английский

Citations

0

Chat-microreactor: A large-language-model-based assistant for designing continuous flow systems DOI
Yongqi Pan, Qian Xiao, Fangyu Zhao

et al.

Chemical Engineering Science, Journal Year: 2025, Volume and Issue: unknown, P. 121567 - 121567

Published: March 1, 2025

Language: Английский

Citations

0

A Novel Bubble‐based Microreactor for Enhanced Mass Transfer Dynamics toward Efficient Electrocatalytic Nitrogen Reduction DOI
Hengyuan Liu, Yingzhe Liu,

Xude Yu

et al.

Small, Journal Year: 2023, Volume and Issue: 20(14)

Published: Nov. 21, 2023

Abstract Electrocatalytic nitrogen reduction reaction (eNRR) is a promising method for sustainable ammonia production. Although the majority of studies on eNRR are devoted to developing efficient electrocatalysts, it critical study influence mass transfer because poor N 2 efficiency. Herein, novel bubble‐based microreactor (BBMR) proposed that efficiently promotes behavior during using microfluidic strategies. The BBMR possesses abundant triphasic interfaces and provides spatial confinement accurate potential control, ensuring rapid dynamics improved performance, as confirmed by experimental simulation studies. yield over Ag nanoparticles can be enhanced 31.35 µg h −1 mg cat. , which twice H‐cell. Excellent improvements also achieved Ru/C Fe/g‐CN catalysts, with 5.0 8.5 times increase in yield, respectively. This work further demonstrates significant effect performance an effective strategy process enhancement through electrode design.

Language: Английский

Citations

9

Mechanism of temporal interface evolution and internal circulations during the droplet formation in a planar slit T-microchannel DOI
Akepogu Venkateshwarlu, Ram Prakash Bharti

Physics of Fluids, Journal Year: 2024, Volume and Issue: 36(7)

Published: July 1, 2024

The present study has numerically explored the mechanism of interface evolution and internal flow circulations during droplet formation in two-phase through a planar T-microchannel. two-dimensional unsteady form conservative level set equation coupled with Navier–Stokes equations been solved using finite element method. range parameters include contact angle (θ) from 120° to 180°, rate ratio (Qr) 0.1 10 for low capillary number (Cac≤10−2). indicates that surface wettability plays crucial role influencing temporal interface. circulation is controlled by axial radial velocities primarily influenced shear stress. newly introduced novel “interface-to-neck ratio” parameter provided another platform investigate pinch-off dynamics droplets. Moreover, phenomenon initiated driven Laplace pressure, defined three distinct approaches: pressure difference method, determination minimum local radius curvature on rear side, calculation neck width. predictive correlations have established estimate characteristics as function angle. findings reported significant implications design dispensing systems depend critical regulating parameter.

Language: Английский

Citations

3

Gas–Liquid Microchemical Oxidation for Continuous Synthesis Processes: A Short Review DOI
Yu Chang,

Yuyang Xing,

Zifei Yan

et al.

Synthesis, Journal Year: 2024, Volume and Issue: 56(19), P. 2955 - 2962

Published: May 2, 2024

Abstract Gas–liquid oxidation processes, despite their wide application in the chemical industry, still pose considerable safety concerns. Microchemical technology has received high recognition for its intrinsic performance and process-intensification capability hazardous reactions. This Short Review offers a comprehensive summary on how microchemical can be employed to achieve gas–liquid processes continuous synthesis of chemicals safe, efficient, controlled manner. Herein, we discuss key aspects dispersion hydrodynamics, as well mass transfer characteristics microscale, present representative cases microflow reactors. Finally, current challenges industrial applications potential academic research directions are presented. 1 Introduction 2 Microbubble Generation Technology Gas–Liquid Oxidation Reactions 3 Hydrodynamic Mass-Transfer Characteristics Microreactors 4 5 Conclusion Outlook

Language: Английский

Citations

1

Fast Reliable Determination of Gas–Liquid Mass Transfer in Micropacked Beds via In-line Direct Measuring of Pressure Drop DOI

Junjie Wang,

Lin Sheng, Jian Deng

et al.

Industrial & Engineering Chemistry Research, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 28, 2024

Language: Английский

Citations

1

Asymmetric flow-focusing: A novel microreactor operation procedure for making smaller microbubbles DOI
Lin Sheng, Junjie Wang, Jian Deng

et al.

Separation and Purification Technology, Journal Year: 2024, Volume and Issue: unknown, P. 131296 - 131296

Published: Dec. 1, 2024

Language: Английский

Citations

1

General prediction models for void fraction and specific surface area of gas–liquid microflows DOI Open Access
Lin Sheng,

Chenglin Zheng,

Yu Chang

et al.

AIChE Journal, Journal Year: 2023, Volume and Issue: 70(5)

Published: Dec. 13, 2023

Abstract The flow characteristics of void fraction and specific surface area are important to predict the mass transfer reaction performances in gas–liquid microreactors. However, models trends for two parameters different patterns remain ununified insufficient. Accordingly, this work first time studies a very wide pattern range (Taylor, short bubble, bubbly, bubble swarm flow). results show that at same rates, decreases with size Taylor but is totally opposite bubbly flow. Importantly, variation independent size. Finally, based on size, general developed. This provides new direction unification characteristics.

Language: Английский

Citations

1

A Gas Kinetic Energy Based Strategy for the Accurate Regulation of Taylor Bubble Length in Flow-Focusing Microchannels DOI
Lin Sheng, Junjie Wang, Jian Deng

et al.

Industrial & Engineering Chemistry Research, Journal Year: 2024, Volume and Issue: unknown

Published: Nov. 19, 2024

Accurate regulation of the bubble length determines microchannel reaction performance, but existing methods focus on construction complex generation structures with high operating requirements. Accordingly, for flow-focusing microchannel, this study proposes a convenient method that varies gas inlet kinetic energy to adjust length. The results show can be easily regulated by changing channel width, and size is markedly reduced via expanding which first time breaks traditional cognition becomes large width in T-junction. Besides, reason behind formation smaller bubbles wider jointly revealed analyzing two-phase interface behaviors T-junction microchannels. Especially, new variable (the liquid equivalent residence time) proposed describe interaction between two phases, design criterion reach minimal Finally, considering effect, universal model containing ratio Weber numbers capillary number developed, shows its excellent performance microchannels used work other studies.

Language: Английский

Citations

0