Defects in 3D Printing and Strategies to Enhance Quality of FFF Additive Manufacturing. A Review DOI Creative Commons
Kirill S. Erokhin,

Sergei Naumov,

Valentine P. Ananikov

et al.

Published: Oct. 3, 2023

Additive manufacturing technologies (or 3D printing) have emerged as potent tools in the creation of a diverse array objects, promising paradigm shift production methodologies across industries. However, benefits these can be diminished by use suboptimal parameters or inferior materials, leading to defects that significantly degrade quality and functionality resulting products. An incomplete understanding defect formation keeps under formulation effective preventative strategies. In light this, our review provides comprehensive exploration arise during Fused Filament Fabrication (FFF)—one most prevalent printing methods. The are systematically classified according several key characteristics, including size, type, mode occurrence, location. Each common is extensively discussed, detailing its external manifestation, root causes, impact on properties printed parts, potential measures. Our findings unveil complex interplay material properties, parameters, cooling dynamics process. This classification holds significant practical relevance, providing solid foundation for development strategies minimization improvement It offers valuable insights broad audience, researchers exploring additive technologies, engineers, printer operators, assurance (QA) engineers involved control. Furthermore, delineates path future research this domain. There crucial need advanced machine learning artificial intelligence models predict based given properties. Future investigations should also focus discovery novel materials refining achieve superior FFF serves cornerstone advancements, promoting deeper prevention manufacturing.

Language: Английский

A Critical Review on Wood-Based Polymer Composites: Processing, Properties, and Prospects DOI Open Access
M. Ramesh, L. Rajeshkumar,

G. Sasikala

et al.

Polymers, Journal Year: 2022, Volume and Issue: 14(3), P. 589 - 589

Published: Jan. 31, 2022

Waste recycling is one of the key aspects in current day studies to boost country's circular economy. Recycling wood from construction and demolished structures combining it with plastics forms wood-polymer composites (WPC) which have a very wide scope usage. Such recycled low environmental impact terms abiotic potential, global warming greenhouse potential. Processing WPCs can be easily done predetermined strength values that correspond its end application. Yet, usage conventional polymer composite manufacturing techniques such as injection molding extrusion has limited scope. Many rheological characterization are being followed evaluate influence formulation process parameters over quality final WPCs. It will much interesting carry out review on material additives used. Manufacturing also made by using bio-based adhesives lignin, tannin, so on. Nuances complete replacement synthetic discussed various researchers only understanding formulating factors adhesives. Wood play significant role many non-structural structural applications construction, floorings, windows, door panels. The focuses processing along flour properties mechanical, structural, morphological properties. Applications wood-based sectors automotive, marine, defense, highlighted this review.

Language: Английский

Citations

100
Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries DOI Creative Commons
Noshin Tasnim Tuli, Sinthea Khatun, Adib Bin Rashid

et al.

Heliyon, Journal Year: 2024, Volume and Issue: 10(5), P. e27328 - e27328

Published: March 1, 2024

Rapid advancements in the field of 3D printing last several decades have made it possible to produce complex and unique parts with remarkable precision accuracy. Investigating use create various high-performance materials is a relatively new that expanding exponentially worldwide. Automobile, biomedical, construction, aerospace, electronics, metal alloy industries are among most prolific users technology. Modern technologies, such as polymer matrices fiber-reinforced composites (FRCs) enhance mechanical qualities printed components greatly, been useful industries. High stiffness tensile strength lightweight developed from these materials. Fiber-reinforced wide range applications, military vehicles, fighter aircraft, underwater structures, shelters, warfare equipment. Fabricating FRCs using fused deposition modeling (FDM) also advantageous over other methods due its low cost ease operation. The impact different continuous fiber matrix selections on FRC performance covered this review paper. We will evaluate important parameters influencing characteristics recent equipment for fabricating FRCs. Furthermore, challenges associated covered. constraints present technology used identify future research areas.

Language: Английский

Citations

62
Leaf fibres as reinforcements in green composites: a review on processing, properties and applications DOI
M. Ramesh, L. Rajeshkumar,

V. Bhuvaneswari

et al.

Emergent Materials, Journal Year: 2021, Volume and Issue: 5(3), P. 833 - 857

Published: Nov. 4, 2021

Language: Английский

Citations

58
Additive manufacturing of jute fiber reinforced polymer composites: A concise review of material forms and methods DOI
D. Balaji, L. Rajeshkumar,

Bhuvaneswari Venkateswaran

et al.

Polymer Composites, Journal Year: 2022, Volume and Issue: 43(10), P. 6735 - 6748

Published: June 14, 2022

Abstract Additive manufacturing is accelerating in hypersonic speed, which touched upon almost all the nook and corners of sector. The present stage wherein a 3D printer capable printing queer hybrid materials was not imagined through conventional albeit it meager existence few instances. Its expendable arms stretch to maximum level that even clearly addressed Industry 4.0 too, by making at least company for specific customized materials. dream composite material been long‐term goal researchers worldwide. This article primarily focuses on this niche area natural fiber too specifically jute fiber‐reinforced composites. Very pieces literature are available additive fibers. As technique composites still under evolution, study will be more interesting as consolidates facts figures involved reinforced alone. Different forms fibers used include weaved jute, continuous fiber, filament along with reinforcement, rope well cement matrix these have review.

Language: Английский

Citations

44
Synthesis and thermomechanical properties of bioplastics and biocomposites: a systematic review DOI
L. Rajeshkumar, M. Ramesh,

V. Bhuvaneswari

et al.

Journal of Materials Chemistry B, Journal Year: 2023, Volume and Issue: 11(15), P. 3307 - 3337

Published: Jan. 1, 2023

Materials research relating to bio-based polymers and composites has become the order of day several types are being undertaken on these materials. This is mainly due belief in ability serve as potential alternatives for synthetic fiber-reinforced mitigate problems pertaining environmental pollution. A majority fibers market today developed from nonrenewable petroleum-based These have harm natural biodiversity environment. On other hand, use bioplastics biocomposites supported by a few facts such low cost, lesser energy consumption during production, notable mechanical thermal characteristics. The usage manufacture numerous applications greatly enhance sustainability eradicating problem waste generation. Considering all above points, current review focuses synthesis characterization biocomposites. An elaborate discussion properties materials also been made. In addition, this comprehensively discusses applications, challenges, prospects

Language: Английский

Citations

30
Enhanced mechanical properties of continuous carbon fiber reinforced polyether-ether-ketone composites via infrared preheating and high fiber volume fraction DOI
Altuğ Uşun, Bahri Barış Vatandaş, Recep Gümrük

et al.

Additive manufacturing, Journal Year: 2024, Volume and Issue: 89, P. 104289 - 104289

Published: June 1, 2024

Language: Английский

Citations

13
Artificial Intelligence‐Augmented Additive Manufacturing: Insights on Closed‐Loop 3D Printing DOI Creative Commons

Abdul Rahman Sani,

Ali Zolfagharian, Abbas Z. Kouzani

et al.

Advanced Intelligent Systems, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 29, 2024

The advent of 3D printing has transformed manufacturing. However, extending the library materials to improve quality remains a challenge. Defects can occur when parameters like print speed and temperature are chosen incorrectly. These cause structural or dimensional issues in final product. This review investigates closed‐loop artificial intelligence‐augmented additive manufacturing (AI2AM) technology that integrates AI‐based monitoring, automation, optimization processes. AI2AM uses AI defect detection prevention, improving efficiency. article explores generic processes using existing research developments. Next, it focuses on fused deposition modeling (FDM) printers reviews their issues. current remedies developed for monitoring FDM presented. Then, feedback systems, parameter development. Finally, challenges future directions discussed. systems detect correct failures, enabling operate within optimal conditions minimizing risk defects which turn leads more sustainable with minimum waste materials.

Language: Английский

Citations

12
Mechanical Behavior Prediction of 3D‐Printed PLA/Wood Composites Using Artificial Neural Network and Fuzzy Logic DOI Creative Commons
Osman Ülkir, Gazi Akgün, Arif Karadağ

et al.

Polymers for Advanced Technologies, Journal Year: 2025, Volume and Issue: 36(2)

Published: Feb. 1, 2025

ABSTRACT This study presents a novel approach to optimize and predict the mechanical properties of 3D‐printed polylactic acid (PLA)/wood composites through artificial neural network (ANN) fuzzy logic (FL) modeling. The research addresses critical challenge determining optimal process parameters in fused deposition modeling (FDM) natural fiber composites. Using Taguchi's L27 orthogonal array, experiments were conducted with five key printing parameters: layer thickness (100–200–300 μm), speed (PS) (40–60–90 mm/s), raster angle (RA) (0°–45°–90°), infill density (ID) (30%–60%–90%), nozzle temperature (NT) (190°C–200°C–210°C). Analysis revealed that RA PS most influential parameters, contributing 41.86% 40.92% tensile compressive strengths, respectively. developed ANN model demonstrated exceptional prediction accuracy R 2 values 99.94% for both surpassing FL model's performance ( = 97.16%). development these models is crucial accurately predicting behavior, allowing efficient optimization without extensive physical testing. Both methods high accuracy. Validation tests maximum errors 1.95% 2.81% FL, findings contribute valuable insights high‐performance establish foundation future advanced manufacturing processes.

Language: Английский

Citations

1
Sustainable Polymer Composites Manufacturing through 3D Printing Technologies by Using Recycled Polymer and Filler DOI Open Access
Daniela Fico,

Daniela Rizzo,

Valentina De Carolis

et al.

Polymers, Journal Year: 2022, Volume and Issue: 14(18), P. 3756 - 3756

Published: Sept. 8, 2022

In the last years, excessive use of plastic and other synthetic materials, that are generally difficult to dispose of, has caused growing ecological worries. These contributing redirecting world’s attention sustainable materials a circular economy (CE) approach using recycling routes. this work, bio-filaments for Fused Filament Fabrication (FFF) 3D printing technique were produced from recycled polylactic acid (PLA) artisanal ceramic waste by an extrusion process fully characterized physical, thermal, mechanical point view. The data showed different morphological, rheological, properties two filaments. Furthermore, objects 100% PLA filament lower performance. However, results have demonstrated all filaments can be used in low-cost FFF commercial printer been modified with simple hand-made operations order produce 3D-printed models. main objective work is propose example easy application involves such as reprocessing recyclability also not perfectly mechanically performing but still provide environmental economic benefits.

Language: Английский

Citations

38
Biodegradable polymer blends and composites from renewable resources DOI
L. Rajeshkumar

Elsevier eBooks, Journal Year: 2022, Volume and Issue: unknown, P. 527 - 549

Published: Jan. 1, 2022

Language: Английский

Citations

33