Effect of Laser Processing Parameters on the Quality of Titanium Alloy Cladding Layer on Carbon Fiber-Reinforced Polymer DOI Open Access
Jiayan Li, Xuan Su,

Fenxiang Wang

et al.

Polymers, Journal Year: 2025, Volume and Issue: 17(9), P. 1195 - 1195

Published: April 27, 2025

To address the insufficient bonding performance between TC4 (Ti-6Al-4V) coating and carbon fiber-reinforced thermoplastic (CFRP) matrices that limits engineering applications of composite structures, coatings were fabricated on CFRP polymer composites via laser cladding analyzed using scanning electron microscopy (SEM) transmission (TEM) to examine interface morphology, microstructure, phase composition. The influence processing parameters quality was assessed based mechanical coating. findings revealed power (<230 W) or excessive speed (>1.4 m/min) led incomplete melting powder, preventing formation intermetallic compound (IMC) layers. Conversely, (>270 a low (<1.0 caused thermal decomposition due its limited resistance, leading interfacial defects such as cracks pores. primarily comprised granular TiC acicular α′ martensite, with minor TiS2 detected. Optimal achieved at 250 W 1.2 m/min, yielding maximum shear strength 18.5 MPa. These provide critical insights for enhancing load-bearing capacity TC4/CFRP aeronautical composites, enabling their reliable operation in extreme aerospace environments.

Language: Английский

Metallization of polymers and composites: State-of-the-art approaches DOI Creative Commons
Ruslan Melentiev, Arief Yudhanto, Ran Tao

et al.

Materials & Design, Journal Year: 2022, Volume and Issue: 221, P. 110958 - 110958

Published: July 23, 2022

Polymers and their composites are widely used for designing structures in aerospace, automotive, electronic, sport industries due to lightweight, cost, processing advantages. However, the surface of polymeric materials typically exhibits intrinsic deficiencies, limiting durability functionalities, e.g., low wear resistance, thermal electrical conductivity, adhesion, bioactivity, reflectiveness, weak photochemical resistance. Polymer metallization is an emerging concept that addresses these deficiencies by forming a metallic skin on surfaces. Herein, working principles, recent advances, challenges, functional capabilities, applications state-of-the-art polymer methods fields additive manufacturing, coating technologies, material science reviewed nano-, micro-, macroscales. The applied composite substrates physical vapor deposition, electrochemical plating, family spray (such as flame spaying, arc spraying, plasma cold spraying), series polymer–metal direct bonding adhesive bonding, injection overmolding, fusion joining techniques, including ultrasonic joining, friction spot electromagnetic induction laser joining). Understanding key aspects within approaches would guide scientist engineers optimizing design structural made polymers/composites.

Language: Английский

Citations

117

Numerical studies on cold spray gas dynamics and powder flow in circular and rectangular nozzles DOI

Theodore Gabor,

Semih Akin, Martin Byung‐Guk Jun

et al.

Journal of Manufacturing Processes, Journal Year: 2024, Volume and Issue: 114, P. 232 - 246

Published: Feb. 13, 2024

Language: Английский

Citations

16

Interface stair-like design and repair performance of Al-Zn-Mg-Cu aluminum alloy based on additive friction stir deposition DOI
Zhijun Zhou, Yizhou Shen,

Wanlin Lyu

et al.

Journal of Materials Processing Technology, Journal Year: 2025, Volume and Issue: unknown, P. 118758 - 118758

Published: Feb. 1, 2025

Language: Английский

Citations

2

High-resolution metal 3D printing via digital light processing DOI
Ruslan Melentiev, György Harakály,

Johannes Stögerer

et al.

Additive manufacturing, Journal Year: 2024, Volume and Issue: 85, P. 104156 - 104156

Published: April 1, 2024

Language: Английский

Citations

10

Multi-objective optimization of process parameters for rectangular laser cladding of Fe-based alloy wear-resistant coatings DOI
Yanjing Zhang, Hua Zhan, Qiang Wan

et al.

Surface and Coatings Technology, Journal Year: 2025, Volume and Issue: unknown, P. 131990 - 131990

Published: Feb. 1, 2025

Language: Английский

Citations

1

Deposition mechanism of ceramic reinforced metal matrix composites via cold spraying DOI Creative Commons
Zhongyu Wang,

Pengcheng Mao,

Chunjie Huang

et al.

Additive manufacturing, Journal Year: 2024, Volume and Issue: 85, P. 104167 - 104167

Published: April 1, 2024

Language: Английский

Citations

7

Recent progress in functionalized plastic 3D printing in creation of metallized architectures DOI Creative Commons
A. T. K. Perera, Kewei Song, Shinjiro Umezu

et al.

Materials & Design, Journal Year: 2023, Volume and Issue: 232, P. 112044 - 112044

Published: June 1, 2023

Metallized surfaces, structures are of demand by many industries, however, with the for materials improved properties, cost effectiveness polymers have gained exponential attention. Thus, researchers focused on metallization to overcome drawbacks polymers. Over past few decades, research focus has evolved from metal patterning 2D polymer substrates additive manufacturing-based and 3D complex build smarter devices. With growing needs, non-3D printed polymeric imposed some limitations imagination. come light in this scenario selective or non-selective these create metallized structures. This work is a review such recent studies where been reported both within last six years. The paper discusses interest printing, techniques, highlighting their applications when it comes realization moving mechanical, optical, surface property enhancement extensive applications.

Language: Английский

Citations

14

Physical theories of solid particle erosion and abrasive jet wear DOI Creative Commons
Ruslan Melentiev

Journal of Manufacturing Processes, Journal Year: 2023, Volume and Issue: 106, P. 422 - 452

Published: Oct. 14, 2023

Solid particle erosion (SPE) is a complex wear phenomenon through which repeated impacts of solid particles cause loss material on target. Erosion occurs in the oil and gas industry, hydro, wind solar energy sectors, as well abrasive jet machining. The impact SPE research applied to single issue can result savings that exceed GDP developing country. This review develops multiphysical vision process by assembling theories, hypotheses phenomena developed research, manufacturing surface engineering. Herein, theory dynamic hardness, tensile toughness, failure criterion, critical shear density, specific erosion, cutting, fracturing thermodynamic theories size effect, hydrodynamic stagnation zone, ductile-brittle transition, impact-induced heating chemical reactions, acoustic emission, luminescence resonance during are overviewed. content emphasises math provides analysis century-long area revealing physical essence limitations each theory. ends with brief synopsis versatile aspects concludes where we understanding unappreciated/under-used knowledge, dead further research.

Language: Английский

Citations

14

Sustainable direct metallization of 3D-printed metal-infused polymer parts: a novel green approach to direct copper electroless plating DOI

Javid Sharifi,

Vlad Paserin,

Haniyeh Fayazfar

et al.

Advances in Manufacturing, Journal Year: 2024, Volume and Issue: 12(4), P. 784 - 797

Published: March 6, 2024

Language: Английский

Citations

5

Flexible piezoelectric energy-harvesting nanogenerator using supersonically sprayed polyvinylidene fluoride and iron oxide nanocubes DOI
Bhavana Joshi, Woojin Lim, Taegun Kim

et al.

Journal of Alloys and Compounds, Journal Year: 2024, Volume and Issue: 994, P. 174621 - 174621

Published: April 24, 2024

Language: Английский

Citations

5