Powder sheet additive manufacturing of multi-material structures: Experimental and computational characterizations DOI Creative Commons
Wenyou Zhang, Xufei Lu, A. Çoban

et al.

Composites Part B Engineering, Journal Year: 2024, Volume and Issue: 272, P. 111203 - 111203

Published: Jan. 5, 2024

Selective laser melting (SLM) of multi-material structures (MMS) is significance because it allows for bespoke structural innovation and high-accuracy process tailoring. However, most the currently developed loose powder-based SLM techniques MMS are limited by long changeover time potential cross-contamination between materials. To address these issues, a novel Metal Additive Manufacturing using Powder Sheets (MAPS) technique proposed printing within single process. It utilizes flexible powder sheets as feedstock material, which composed metal powder-polymer binder composites. The printability MAPS assessed through fabrication three-phase SS304-IN718-SS304 composites with increased geometric dimensions on SS316 baseplates. effects part size evolution melt-pool morphology formation defects during investigated experimental characterizations computational modeling. results show that when fabricating larger MMS, use longer scan-vector easily leads to such lack-of-fusion porosity, balling cracks. This due duration inter-hatch cooling time, reduced amount thermal accumulation higher degree residual stresses. By adopting an island scanning strategy, defect-free large-size variations chemical composition, microstructure microhardness successfully printed MAPS. method offers new solution producing high-quality MMS.

Language: Английский

Bioinspired Additive Manufacturing of Hierarchical Materials: From Biostructures to Functions DOI Creative Commons
Jingjiang Wei, Fei Pan, Hang Ping

et al.

Research, Journal Year: 2023, Volume and Issue: 6

Published: Jan. 1, 2023

Throughout billions of years, biological systems have evolved sophisticated, multiscale hierarchical structures to adapt changing environments. Biomaterials are synthesized under mild conditions through a bottom-up self-assembly process, utilizing substances from the surrounding environment, and meanwhile regulated by genes proteins. Additive manufacturing, which mimics this natural provides promising approach developing new materials with advantageous properties similar materials. This review presents an overview biomaterials, emphasizing their chemical structural compositions at various scales, nanoscale macroscale, key mechanisms underlying properties. Additionally, describes designs, preparations, applications bioinspired multifunctional produced additive manufacturing different including nano, micro, micro-macro, macro levels. The highlights potential develop functional insights into future directions prospects in field. By summarizing characteristics biomaterials synthetic counterparts, inspires development that can be utilized applications.

Language: Английский

Citations

70

Revolutionizing manufacturing: A review of 4D printing materials, stimuli, and cutting-edge applications DOI
Ayyaz Mahmood,

Tehmina Akram,

Shenggui Chen

et al.

Composites Part B Engineering, Journal Year: 2023, Volume and Issue: 266, P. 110952 - 110952

Published: Sept. 6, 2023

Language: Английский

Citations

59

Breaking the Tradeoffs between Different Mechanical Properties in Bioinspired Hierarchical Lattice Metamaterials DOI
Peng Wang, Fan Yang, Bailin Zheng

et al.

Advanced Functional Materials, Journal Year: 2023, Volume and Issue: 33(45)

Published: Aug. 31, 2023

Abstract It is a long‐standing challenge to break the tradeoffs between different mechanical property indicators such as strength versus toughness in design of lightweight lattice materials. To tackle this challenge, hierarchical metamaterial with modified face‐centered cubic (FCC) cell configuration, inspired by glass sponge skeletal system, proposed. The proposed simultaneously possesses high strength, energy absorption, considerable toughness, well controllable deformation patterns through integration both bionic features double diagonal reinforcement and circular modification. compressive absorption can reach 69.13 MPa 53.39 J cm 3 , respectively. Furthermore, also exhibits exceptionally damage tolerance compared existing metamaterials comparable attenuating stress concentration that may cause catastrophic collapse. This approach combines advantages tensile‐dominated bending‐dominated lattices. Quantitatively, terms specific crushing force efficiency, FCC (MHCFCC) outperforms Octet 14.85%, 53.28%, 110.52%, multibionic feature provides advanced strategies for high‐performance architected promising application potential.

Language: Английский

Citations

55

Programmable and multistable metamaterials made of precisely tailored bistable cells DOI Creative Commons
Kuan Liang, Yaguang Wang, Yangjun Luo

et al.

Materials & Design, Journal Year: 2023, Volume and Issue: 227, P. 111810 - 111810

Published: March 1, 2023

This study proposes a systematic inverse design framework for constructing multistable mechanical metamaterials with programmable gradients. Herein, we designed the tailored bistable cells precisely controlled maximum instability forces through topology optimization approach. Then, structures were programmed to construct different target gradient snapping sequences and deformation models. Consequently, simulation experimental results showed feasibility of method, which successfully produced two- three-dimensional metamaterial functions. Finally, verified expected behaviors by testing specimens prepared via additive manufacturing. Overall, our findings show that proposed strategy offers new paradigm developing metamaterials.

Language: Английский

Citations

47

Microstructure and mechanical properties of TC4/NiTi bionic gradient heterogeneous alloy prepared by multi-wire arc additive manufacturing DOI
P.F. Jiang, Ming Nie, Xuemei Zong

et al.

Materials Science and Engineering A, Journal Year: 2023, Volume and Issue: 866, P. 144678 - 144678

Published: Jan. 20, 2023

Language: Английский

Citations

46

Bio-inspired 4D printed intelligent lattice metamaterials with tunable mechanical property DOI
Xinchun Zhang,

Yuesong Han,

Min Zhu

et al.

International Journal of Mechanical Sciences, Journal Year: 2024, Volume and Issue: 272, P. 109198 - 109198

Published: March 15, 2024

Language: Английский

Citations

32

Guidelines derived from biomineralized tissues for design and construction of high-performance biomimetic materials: from weak to strong DOI
Han‐Ping Yu, Ying‐Jie Zhu

Chemical Society Reviews, Journal Year: 2024, Volume and Issue: 53(9), P. 4490 - 4606

Published: Jan. 1, 2024

This review discusses recent advances, challenges, future research directions and perspectives in biomineralized tissues, providing in-depth insights into derived guidelines for design preparation of high-performance biomimetic materials.

Language: Английский

Citations

30

A High‐Sensitive Rubber‐Based Sensor with Integrated Strain and Humidity Responses Enabled by Bionic Gradient Structure DOI
Yunpeng Yang,

Lingli Kong,

Bai Huang

et al.

Advanced Functional Materials, Journal Year: 2024, Volume and Issue: 34(34)

Published: April 8, 2024

Abstract Real‐time detection of different physiological characteristics is crucial for human physical and mental health. A system with multimodal sensing capability, high sensitivity, excellent mechanical properties, environmental stability highly desirable, but it still a great challenge. Inspired by the structural gradient biological tissues, multifunctional sensor based on carboxylic styrene butadiene rubber (XSBR) sodium polyacrylate (PAANa) non‐covalently modified MXenes prepared in this study, which exhibit distribution simultaneously formed an orientation arrangement at bottom matrix through formation hydrogen bonding interactions PAANa. The material shows considerable stretchability 244% strength 7.67 MPa, electrical conductivity 55.40 S m ‒1 , low percolation threshold 2.48 wt%, response to strain (gauge factor 906.7 within 98% strain) humidity (relative resistance change 530% 11–93% relative humidity). Based superior performances XSBR/PAANa/MXene composite, integrated designed accurately detect respiration body movements various scales. This work provides new perspective development novel biomimetic functional applications.

Language: Английский

Citations

23

Closed Form Solutions of Bending Bi-directional Functionally Graded Tapered Beams Using Euler and Timoshenko Theories DOI Creative Commons

Omar K. Omar,

Malak Alshawabkeh,

H Alkhatib

et al.

Results in Engineering, Journal Year: 2025, Volume and Issue: unknown, P. 104204 - 104204

Published: Jan. 1, 2025

Language: Английский

Citations

5

Compressive Performance of 3D-Printed Lightweight Structures: Infill Density Optimization via Multiple-Criteria Decision Analysis method DOI Creative Commons

Cristina Vălean,

Emanoil Linul, Dipen Kumar Rajak

et al.

Results in Engineering, Journal Year: 2025, Volume and Issue: unknown, P. 103936 - 103936

Published: Jan. 1, 2025

Language: Английский

Citations

2