Structural Integrity of Three Dimensional Printed Carbon Fiber Composites/Nanocomposites for Aeronautical Components—Current Scenarios and Opportunities DOI Open Access
Ayesha Kausar

Advances in Materials Science, Journal Year: 2024, Volume and Issue: 24(4), P. 67 - 96

Published: Dec. 1, 2024

Abstract This state-of-the-art innovatory overview essentially debates practical worth of three-dimensional printed composites/nanocomposites (especially carbon fiber designs) for aerospace sector. Recently, printing (additive manufacturing) has competently transpired designing high performance space structures. The manuscript systematically frameworks fundamentals approach, ensuing high-tech aeronautical composites/nanocomposite systems, and components/structural applications. Amongst carbonaceous fillers, short/continuous fibers were inspected as outperforming reinforcements aerospace. Additionally, surface modified/composited with nanocarbons (carbon nanotube, graphene) have been reported. Accordingly, polyamide, poly(lactic acid), poly(ether ether ketone), epoxies, etc. documented substantial thermoplastic/thermosetting matrices. Ensuing radical polymer/carbon or fiber/nanocarbon hybrids benefits regarding low-cost manufacturing, structural precision, complex geometries, efficiency, least defects/voids, superior tensile shear strength/modulus, compression strength, interlaminar wear properties, thermo-dimensional constancy, heat stability features, under extreme environments. Consequently, cutting-edge offered myriad promising opportunities mechanically robust (nozzle wearing, strengthened wing spar/ribs, resilient rotating components, strength/dimensional stability) temperature stable (cryogenic fuel storage, lower earth orbital stability, thermal-dimensional steadiness, thermal conductivity) modules. Henceforth, owns enormous engineering potential to meet manufacturing demands by overcoming challenges traditional techniques.

Language: Английский

The thermal properties of FDM printed polymeric materials: A review DOI Creative Commons
Vigneshwaran Shanmugam, Karthik Babu,

Gokul Kannan

et al.

Polymer Degradation and Stability, Journal Year: 2024, Volume and Issue: 228, P. 110902 - 110902

Published: June 25, 2024

Fused Deposition Modelling (FDM), a prevalent additive manufacturing technique utilising polymeric materials, facilitates intricate geometric customisation and rapid prototyping. The ongoing development of FDM technology emphasises the importance thermal characteristics FDM-printed which are essential for various applications, including aerospace biomedical engineering. properties covering wide range thermoplastic polymers composites, were examined in this review. Despite versatility technology, challenges persist 3D printed parts, manifesting as anisotropy, voids, sub-optimal conductivity, thereby impeding performance. Achieving precise control over printing parameters such nozzle temperature, layer height, speed is pivotal optimising properties. Additionally, controlled treatments, like annealing, offer avenues manipulating crystalline structure components to enhance conductivity. By elucidating effects reinforcements, article aims provide insights into potential enhancements adjustments developing thermally resistant FDM-based materials.

Language: Английский

Citations

26
Study on properties of basalt continuous fiber reinforced PMMA composites by vacuum assisted resin infusion (VARI) DOI Creative Commons
Xin Yang,

Wangxi Zhang,

Shuqin Li

et al.

Polymer Composites, Journal Year: 2025, Volume and Issue: unknown

Published: March 18, 2025

Abstract In the preparation of continuous fiber‐reinforced composites, replacement thermosetting resin by thermoplastic is an inevitable trend development. this study, PMMA+MMA binary liquid (PMBLR) with different viscosities was prepared adjusting molecular weights poly (methyl methacrylate) (PMMA) and its concentration in methyl methacrylate (MMA). PMMA/basalt fiber (BF) composite laminates were employing Benzoyl peroxide (BPO) N, N‐dimethylaniline (DMA) as redox initiator to fabricate casting PMMA/BF VARI. The mechanical properties measured compared between Epoxy/BF composites. It found that PMMA castings exhibit optimal at a M n 5.2 × 10 4 g/mol MMA mass ratio 29/100 viscosity 307 mPa·s. composites tested, which suggested 90° tensile strength, modulus, flexural short beam shear strength are higher than those BF/epoxy modulus BP2‐c 14.08% 2.37% BEp, respectively. 24.31% 12.75% BEp. Highlights A basalt VARI prepared. comparable composite.

Language: Английский

Citations

1
A review of 3D printing continuous carbon fiber reinforced thermoplastic polymers: Materials, processes, performance enhancement, and failure analysis DOI

Yaru Zhang,

Wenkai Zheng,

Yu‐Zhong Wang

et al.

Polymer Composites, Journal Year: 2025, Volume and Issue: unknown

Published: April 25, 2025

Abstract Fused filament fabrication (FFF) technology, recognized as a leading 3D printing method for the production of continuous carbon fiber reinforced thermoplastic polymer (CCFRTP) components, has garnered significant attention due to its design flexibility, independence from molds, and capability rapid prototyping complex structures. This paper presents comprehensive analysis review challenges associated with enhancing mechanical properties stemming interfacial bonding issues pore defects in 3D‐printed CCFRTP parts. Specifically, this study thoroughly examines modification techniques pertinent two critical constituents materials: resin matrix reinforcement. It also explores advancements FFF equipment specifically designed alongside current developments related impregnation processes. Furthermore, work introduces an evolution continuum path planning grounded principles structural lightweight while applying topology optimization create anisotropic The influence various process parameters on is analyzed systematically; additionally, processing strategies that incorporate auxiliary reinforcement techniques—such thermopressure, negative pressure, laser application, magnetic fields, microwave energy, infrared radiation—are emphasized. behavior meticulously tracked throughout study, corresponding failure mechanisms are scrutinized through recent characterization methods aimed at visualizing void defects. We critically assess existing technological impede CCFRTPs propose potential future research directions intended inspire further exploration within promising field. Highlights Optimizing interface hinges material matching synergistic CCF mods. CF continuity anisotropy demand refined print/impregnation algorithm. Stress‐guided topo unveils innovative potential. Optimized print ancillary processes facilitate enhanced performance. ensures reliable defect assessment.

Language: Английский

Citations

1
Development of asphaltene-derived carbon fiber reinforced composites via additive manufacturing DOI
Nasim Mahmud Akash, Shabab Saad, Md Abdullah Al Bari

et al.

Carbon, Journal Year: 2024, Volume and Issue: 228, P. 119413 - 119413

Published: July 2, 2024

Language: Английский

Citations

5
Influences of temperature on carbon fiber bundles during the tensile process and associated piezoresistive model DOI
Shujing Sun, Dawei Zhang,

Xuhua Lin

et al.

Archives of Civil and Mechanical Engineering, Journal Year: 2025, Volume and Issue: 25(3)

Published: April 30, 2025

Language: Английский

Citations

0
Microwave Radiation Assisted Construction of Fused Deposition Modeling 3D Printing Flexible Sensors DOI

Xueling Hu,

Yanling Zheng,

Dhandapani Kuzhandaivel

et al.

Macromolecular Chemistry and Physics, Journal Year: 2024, Volume and Issue: unknown

Published: Sept. 18, 2024

Abstract With the rapid development of internet things, simple preparation sensors has become a challenge. The present work presents flexible by using fused deposition modeling (FDM) 3D printing combined with microwave radiation‐assisted treatment thermoplastic polyurethane (TPU) carbon nanotubes (CNTs) as conductive fillers to create sensors. as‐prepared TPU/CNT composites exhibit 7.27 MPa tensile strength and 401% elongation at break, similar those pure TPU. After 200 cycles, can still stably convert pressure into electrical signals, which be used high sensitivity (0.879 kPa −1 ). In addition, shoe insoles finger cover sensing performance are fabricated through FDM technology, demonstrating potential monitor human gait, straightening, bending movements. as‐proposed method involves embedding CNTs on surface TPU form composite layers TPU, is beneficial for maintaining elasticity polymer matrix. challenges in preparing stable, low‐cost, scalable highlights advantages technology manufacturing piezoresistive also deeply discussed.

Language: Английский

Citations

3
Structural Integrity of Three Dimensional Printed Carbon Fiber Composites/Nanocomposites for Aeronautical Components—Current Scenarios and Opportunities DOI Open Access
Ayesha Kausar

Advances in Materials Science, Journal Year: 2024, Volume and Issue: 24(4), P. 67 - 96

Published: Dec. 1, 2024

Abstract This state-of-the-art innovatory overview essentially debates practical worth of three-dimensional printed composites/nanocomposites (especially carbon fiber designs) for aerospace sector. Recently, printing (additive manufacturing) has competently transpired designing high performance space structures. The manuscript systematically frameworks fundamentals approach, ensuing high-tech aeronautical composites/nanocomposite systems, and components/structural applications. Amongst carbonaceous fillers, short/continuous fibers were inspected as outperforming reinforcements aerospace. Additionally, surface modified/composited with nanocarbons (carbon nanotube, graphene) have been reported. Accordingly, polyamide, poly(lactic acid), poly(ether ether ketone), epoxies, etc. documented substantial thermoplastic/thermosetting matrices. Ensuing radical polymer/carbon or fiber/nanocarbon hybrids benefits regarding low-cost manufacturing, structural precision, complex geometries, efficiency, least defects/voids, superior tensile shear strength/modulus, compression strength, interlaminar wear properties, thermo-dimensional constancy, heat stability features, under extreme environments. Consequently, cutting-edge offered myriad promising opportunities mechanically robust (nozzle wearing, strengthened wing spar/ribs, resilient rotating components, strength/dimensional stability) temperature stable (cryogenic fuel storage, lower earth orbital stability, thermal-dimensional steadiness, thermal conductivity) modules. Henceforth, owns enormous engineering potential to meet manufacturing demands by overcoming challenges traditional techniques.

Language: Английский

Citations

0