Optimizing the process parameters with statistical and soft computing techniques for enhanced mechanical properties of acrylonitrile butadiene styrene material samples fabricated via fused filament fabrication technique DOI
Abhishek Raj, Bobby Tyagi, Gaurang Swarup Sharma

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: Aug. 25, 2024

Language: Английский

Parametric investigation and optimisation of mechanical properties of thick tri-material based composite of PLA-PETG-ABS 3D-printed using fused filament fabrication DOI Creative Commons
Imran Khan, Muhammad Tariq, Muhammad Abas

et al.

Composites Part C Open Access, Journal Year: 2023, Volume and Issue: 12, P. 100392 - 100392

Published: Aug. 23, 2023

Tri-material and tri-layered composites find numerous applications in the biomedical, aerospace, automotive industries. However, such face challenges when fabricated through conventional methods (Electrospinning, hand lay-up, Film Casting, In-situ polymerization), as interface bond strength, strength-to-mass ratio, etc. Additive manufacturing can be used to fabricate overcome these challenges. In this study, a tri-material based 3D-printed (TM3DP) polymer composite of polylactic acid (PLA), polyethylene terephthalate glycol (PETG), acrylonitrile butadiene styrene (ABS) was successfully processed using fused filament fabrication (FFF) for first time. The is that 33.3% PLA printed first, followed by PETG, and, end, ABS so PETG sandwiched between ABS. effect FFF processing parameters on tensile properties investigated. After preliminary experiments literature review, infill density (ID), printing speed (PS), layer thickness (LT) were selected main parameters. strength (TS) strain (ℇ) outputs (responses) study. Tensile testing performed after samples Instron Universal Testing Machine (5 KN). An analysis variance (ANOVA) also check significance process results concluded significant interaction state both properties. Scanning electron microscopy (SEM) optical performed, which indicated various defects, including micropores, voids, micro / major delamination occurred conditions high LT, PS, low ID. This resulted TS 27.1 MPa ℇ 0.5 mm/mm. No defects observed under ID, highest 39.5 0.95. Finally, optimum suggested fabricating thick TM3DP samples, believed enhance ratio 16.4 % compared single solid base materials.

Language: Английский

Citations

37

A review of extrusion-based additive manufacturing of multi-materials-based polymeric laminated structures DOI Creative Commons
Imran Khan, Imad Barsoum, Muhammad Abas

et al.

Composite Structures, Journal Year: 2024, Volume and Issue: 349-350, P. 118490 - 118490

Published: Aug. 22, 2024

Language: Английский

Citations

16

Definitive screening design for mechanical properties enhancement in extrusion-based additive manufacturing of carbon fiber-reinforced PLA composite DOI
Muhammad Abas, Tufail Habib, Imran Khan

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: April 21, 2024

Language: Английский

Citations

10

Integrating resistance-based sensing into fused filament fabricated mechanical metamaterial structure DOI
Imran Khan, Muhammad Yaseen,

Muhammad Mustafa Ahmad

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: April 26, 2024

Language: Английский

Citations

9

Effects of Process Parameters on the Mechanical Properties and Microstructure of Additively Manufactured Carbon Black Particles-Reinforced Thermoplastic Polyurethane Composite Samples DOI Open Access
Hira Fatima, Muhammad Asif, Hafeez Ullah

et al.

Polymers, Journal Year: 2025, Volume and Issue: 17(3), P. 426 - 426

Published: Feb. 6, 2025

Additive manufacturing (AM) techniques make fabricating complex designs, prototypes, and end-user products possible. Conductive polymer composites find applications in flexible electronics, sensor fabrication, electrical circuits. In this study, thermoplastic polyurethane (TPU)-based conductive composite samples were fabricated via fused filament fabrication (FFF). The effects of three important process parameters, including infill density (ID), layer thickness (LT), fan speed (FS), on various mechanical properties (tensile compressive properties) investigated. It was observed that all the considered parameters affect properties, they are significant as per analysis variance (ANOVA). From scanning electron microscopy (SEM) optical microscopy, combinations such low ID, high LT, FS resulted formation defects voids, cracks, warping, which properties. Finally, parameter optimization performed, resulting a with best possible combination at medium FS.

Language: Английский

Citations

1

Advances in fused deposition modeling on process, process parameters, and multifaceted industrial application: a review DOI Creative Commons
Michael Enyan, Jesse Nii Okai Amu‐Darko, Eliasu Issaka

et al.

Engineering Research Express, Journal Year: 2024, Volume and Issue: 6(1), P. 012401 - 012401

Published: March 1, 2024

Abstract In the current era of intense competition, optimizing design and manufacturing processes through time reduction measures can prove to be advantageous. The objective profit maximization is a crucial consideration across diverse industries. utilization 3D printing technology has been in producing personalized items at reduced expense with increased efficiency various industrial domains. Fused deposition modeling (FDM) an effective cost-efficient Additive Manufacturing (AM) technique utilized engineering applications. introduction FDM process occurred early 1990s by Stratasys Inc., company based United States. Since then, become prevalent AM widely for functional prototypes precision safety. To advance technology, it necessitates comprehensive understanding process, involved parameters, applications, trends, as well identifying challenges prospects. This review explores fundamental underpinnings detailing production stages, It critically evaluates parameters their influence on drawing insights from synthesis relevant studies. paper also provides in-depth examination applications domains, evaluating summarizing associated study draws upon prior research highlights evolving landscape application trends providing solid foundation readers grasp topic.

Language: Английский

Citations

7

Fabrication of a low-cost fused filament fabrication-based 3D printer and investigation of the effects of process parameters on mechanical properties of 3D-printed samples DOI Creative Commons
Imran Khan, Muhammad Abas,

Salman Ahmad

et al.

Journal of Engineering Research, Journal Year: 2024, Volume and Issue: unknown

Published: June 1, 2024

Additive Manufacturing (AM) techniques add material layer-by-layer to fabricate parts or products, compared subtractive manufacturing processes, where the is removed obtain final product. The most common method among AM fused filament fabrication (FFF), which uses print objects into end products. present study's aims include of a custom FFF-based 3D printer and investigating effects three process parameters on tensile properties 3D-printed samples. Initially, was successfully fabricated. This Marlin Firmware 2.0 as programming code control different functionalities printing processes. After construction calibration, few samples successfully. Moreover, design experiments plan formulated specimens based levels parameters. Tensile testing performed, analysis variance (ANOVA) confirmed that significantly affected properties. were then analyzed, along with defect formation microstructure analysis. Finally, optimum for PLA better figured out constructed printer.

Language: Английский

Citations

7

New solutions of fractional 4D chaotic financial model with optimal control via He-Laplace algorithm DOI Creative Commons
Mubashir Qayyum,

Efaza Ahmad,

Syed Tauseef Saeed

et al.

Ain Shams Engineering Journal, Journal Year: 2023, Volume and Issue: 15(3), P. 102503 - 102503

Published: Sept. 29, 2023

The objective of current investigation is to propose a solution predict the interest rate, investment demand, and price index with optimal control in fractional financial 4D chaotic model. He-Laplace method (HLM) introduced derivative Caputo sense characterize memory effect For validation comparison purposes, given model also solved through residual power series algorithm. Analysis revealed that HLM provide improved results as compared RPSA. Model analyzed graphically for input environment understand physical behavior impact variations saving amount, cost per investment, elasticity demand are presented contours. It reported initially uniform, but later on drastic increase have been observed. proposed methodology stable performed exceptionally well scenarios, hence can be extended other complex models.

Language: Английский

Citations

16

Multi-objective optimization of PLA-FDM parameters for enhancement of industrial product mechanical performance based on GRA-RSM and BBD DOI

Sabrine Chahdoura,

Riadh Bahloul,

Mehdi Tlija

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: July 13, 2024

Language: Английский

Citations

5

Investigation of effects of processing parameters on the impact strength and microstructure of thick tri-material based layered composite fabricated via extrusion based additive manufacturing DOI Creative Commons
Imran Khan, Umer Farooq, Muhammad Tariq

et al.

Journal of Engineering Research, Journal Year: 2023, Volume and Issue: unknown

Published: Aug. 1, 2023

Additive manufacturing composites have been employed in application including, aerospace, automotive industries etc. and there are a number of properties required for such applications including better impact strength (I-S) which is the resistance to withstand loading. The present study investigates first time effects processing parameters on I-S thick tri-material based layered (Tmbl) composite Polylactic acid (PLA), Polyethylene Terephthalate Glycol (PETG), Acrylonitrile Butadiene Styrene (ABS) fabricated via Fused Filament Fabrication (FFF). 3 process varied three levels each, whereas chosen as output. Analysis variance (ANOVA) conducted. surface plots significant parameter interactions plotted showing effects-trends each variable various inter-layer, macro micro observation was also performed using optical microscopy. It observed that shortcomings pores, delamination, peeling-like structure formation occurred at high layer thickness (t), printing speed (v) low infill density (ρ) whereas, absence substantial defects ρ. Therefore, it concluded selected significantly affecting composite. At end, optimization conditions resulted enhanced weight ratio compared highest single dimensional (3d) printed material.

Language: Английский

Citations

13