Optimization of Flexural Performance of PETG Samples Produced by Fused Filament Fabrication with Response Surface Method DOI Open Access
Oğuz Tunçel, Çağlar Kahya, Kenan Tüfekçi

et al.

Polymers, Journal Year: 2024, Volume and Issue: 16(14), P. 2020 - 2020

Published: July 15, 2024

Additive manufacturing (AM), particularly fused filament fabrication (FFF), has gained significant attention for its design flexibility and cost-effectiveness. This study focuses on optimizing FFF parameters that employ response surface methodology (RSM) to enhance the flexural performance of polyethylene terephthalate glycol (PETG) parts. Three essential parameters—layer height, print speed, nozzle temperature—were varied, their effects strength, modulus, toughness ultimate at 5% strain, strain strength were evaluated. Based a Box–Behnken design, experiments revealed these mechanical responses. The analysis variance (ANOVA) indicates layer height predominantly affects modulus toughness, while temperature significantly impacts strength. RSM models exhibited high accuracy, with R2 values exceeding 99%. Optimal parameter combinations yield remarkable improvements: reached 39.55 MPa, peaked 1344.60 218.22 J/mm3, 381.47 3.50%. Validation confirm effectiveness optimization, errors below 3.17%.

Language: Английский

Design and fabrication strategies for enhancing patient comfort and sustainability through PETG based 3D-printed orthoses DOI

B. Sachin,

Charitha M. Rao, Naveen Kumar

et al.

Progress in Additive Manufacturing, Journal Year: 2025, Volume and Issue: unknown

Published: Jan. 8, 2025

Language: Английский

Citations

2

Experimental investigation and Taguchi optimization of FDM process parameters for the enhancement of tensile properties of Bi-layered printed PLA-ABS DOI Creative Commons
Adnan Rasheed, Muhammad Hussain, Shafi Ullah

et al.

Materials Research Express, Journal Year: 2023, Volume and Issue: 10(9), P. 095307 - 095307

Published: Aug. 18, 2023

Abstract Additive manufacturing (AM) technology has gained significant popularity, among which Fused Deposition Modeling (FDM) emerged as the predominant technique for 3D printing. FDM offers unique ability to achieve desired and tailored engineering properties required specific applications. This experimental study investigates influence of varying process parameters on mechanical highlights optimal set better tensile strength a bi-layered composite PLA-ABS (polylactic acid acrylonitrile butadiene styrene). Also, it most-to-least influential printing parameters. Four were played out i.e., Infill density (50%, 75%, 100%), number layers (20,25 30), speed (20 mm sec −1 , 40 60 ), bed temperature (90 °C, 95 100 °C), while keeping other constant. Taguchi optimization was used experiments designed according orthogonal array L9 (3 4). After printing, samples evaluated results analyzed. It is found that infill most parameter least influential. 30 per part, 20 °C are strength. Alongside, percent elongation, time, strength-to-weight ratio also analyzed correlated.

Language: Английский

Citations

34

A review of extrusion-based additive manufacturing of multi-materials-based polymeric laminated structures DOI Creative Commons
Imran Khan, Imad Barsoum, Muhammad Abas

et al.

Composite Structures, Journal Year: 2024, Volume and Issue: 349-350, P. 118490 - 118490

Published: Aug. 22, 2024

Language: Английский

Citations

14

Integrating resistance-based sensing into fused filament fabricated mechanical metamaterial structure DOI
Imran Khan, Muhammad Yaseen,

Muhammad Mustafa Ahmad

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: April 26, 2024

Language: Английский

Citations

9

3D Printing Technology for Rapid Response to Climate Change: Challenges and Emergency Needs DOI Creative Commons
Shoukat Alim Khan, Ans Al Rashid,

Jasim Muhammad

et al.

Intelligent and sustainable manufacturing, Journal Year: 2024, Volume and Issue: 1(1), P. 10004 - 10004

Published: Jan. 1, 2024

Providing rapid, efficient, inexpensive, and resilient solutions is an eminent urgent need for emergency relief conditions, mainly increasingly driven by the impacts of climate change. Under such disastrous circumstances, current practice involves preparation, dispatching managing significant amounts materials, resources, manpower, transportation basic needs, which can be hindered remarkably infrastructure damage massive loss lives. However, emerging technology known as 3D printing (3DP) play a role rapidly bring unlimited innovative in conditions with much lesser resources to meet necessities large populations affected. Considering recent progress 3DP applications different industrial consumer sectors, this study aims provide analysis status various fields understand present its potential readiness response disasters, Secondly, also presents sustainability assessment cases evaluate economic, environmental, social impacts. Finally, policies strategies are suggested adapt sectors prepare large-scale emergencies.

Language: Английский

Citations

8

Development of 3D printed novel multi-polymer component based on blended filaments of polylactic acid and polyethylene terephthalate glycol DOI

Arunkumar Thirugnanasambandam,

Hrishikesh Dutta, Constance L. Gnanasagaran

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: June 13, 2024

Language: Английский

Citations

7

Fabrication of a low-cost fused filament fabrication-based 3D printer and investigation of the effects of process parameters on mechanical properties of 3D-printed samples DOI Creative Commons
Imran Khan, Muhammad Abas,

Salman Ahmad

et al.

Journal of Engineering Research, Journal Year: 2024, Volume and Issue: unknown

Published: June 1, 2024

Additive Manufacturing (AM) techniques add material layer-by-layer to fabricate parts or products, compared subtractive manufacturing processes, where the is removed obtain final product. The most common method among AM fused filament fabrication (FFF), which uses print objects into end products. present study's aims include of a custom FFF-based 3D printer and investigating effects three process parameters on tensile properties 3D-printed samples. Initially, was successfully fabricated. This Marlin Firmware 2.0 as programming code control different functionalities printing processes. After construction calibration, few samples successfully. Moreover, design experiments plan formulated specimens based levels parameters. Tensile testing performed, analysis variance (ANOVA) confirmed that significantly affected properties. were then analyzed, along with defect formation microstructure analysis. Finally, optimum for PLA better figured out constructed printer.

Language: Английский

Citations

6

Design and analysis of wrist hand orthosis for carpal tunnel syndrome using additive manufacturing DOI Creative Commons
Ziaullah Jan, Muhammad Abas, Imran Khan

et al.

Journal of Engineering Research, Journal Year: 2023, Volume and Issue: unknown

Published: Dec. 1, 2023

Among additive manufacturing (AM) techniques, fused deposition modelling (FDM) is one of the extensively used techniques which add materials layer-by-layer to make three-dimensional parts, unlike subtractive involves removal materials. It widely in field orthotics build customized products with less material waste and time. This study focuses on a detailed investigation designing FDM-built wrist hand orthosis using nylon material. Patients carpal tunnel syndrome, condition caused by compression median nerve wrist, employ these aids alleviate their symptoms. First 3D scanning was performed collect required data. Which then further modeled refined CAD software's. Topology optimization reduce weight orthosis. Static analysis final design evaluate performance Von Mises stress, displacement factor safety. The results showed that found be suitable for At 50 N forces maximum Stress developed are 15 MPa lower than its yield strength i.e. 42.22 MPa. produced also smaller 0.102 mm, while minimum safety 2.82. A syndrome patient participated case Quebec User Evaluation Satisfaction Assistive Technology (QUEST) questionnaire assess satisfaction 3D-printed Results relatively good highlighted orthosis's positive impact design, lightweight nature, ease use.

Language: Английский

Citations

13

Life cycle assessment on fabrication and characterization techniques for additively manufactured polymers and polymer composites DOI Creative Commons
Ans Al Rashid, Shoukat Alim Khan, Muammer Koç‬

et al.

Cleaner Environmental Systems, Journal Year: 2023, Volume and Issue: 12, P. 100159 - 100159

Published: Dec. 17, 2023

Life cycle assessment (LCA) is a powerful tool to evaluate the environmental impacts of any domestic or industrial activity consuming goods and services. There has been an increasing interest in recycling polymers polymer composites for circular economy sustainability; however, widespread use should be avoided upfront, especially research development. LCA performed impact two characterization approaches (numerical modeling experimentation) used additively manufactured composites. The current study was conducted using GaBi software, per International Organization Standardization (ISO) 14040 14044 guidelines. Five different impacts, namely global warming potential (GWP), acidification (AP), eutrophication (EP), ozone layer depletion (ODP), fossil fuel (FFD), were evaluated compared numerical experimental approaches. Electrical energy during filament fabrication, 3DP process, mechanical testing identified as hotspot (GWP, AP, EP, FFD) design. However, materials consumed contributed considerably ODP. Results concluded that approach could significantly reduce caused due extensive resource utilization experiments. can help promote sustainability these tools adequately predict response 3D-printed structures; therefore, they explored improved further.

Language: Английский

Citations

11

Evaluation of mechanical properties characterization of additively manufactured components DOI Creative Commons
Felix Frölich,

Lennart Bechtloff,

Benedikt M. Scheuring

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: June 24, 2024

Abstract Additive manufacturing by material extrusion offers innovative potential for component design and is driving advances in many industries. However, fully harnessing these advancements necessitates a thorough comprehension of the process-specific anisotropic structural properties. The complex interactions between process parameters their direct influence on properties often lead to discrepancies mechanical tested specimens at coupon level inherent additively manufactured components. In addition, there no standardized method preparing that represent within given component. This further complicates comparison measured different series measurements investigation effects may occur during production Given challenges, present work addresses fundamental question what aspects need be considered ensure test reflect conditions being tested. studies look requirements producing representative methodology characterize structures. tests are carried out were produced directly using cut from plates. Water jet cutting, milling, laser cutting investigated compared as methods. specimen geometry size plate considered. orientation-dependent properties, significance individual tests, measurement scatter, scanning electron micrographs edges fracture surfaces analyzed. Finally, guidelines performing components proposed.

Language: Английский

Citations

4