Utilizing bio-energy and waste reduction techniques in FDM: Toward sustainable production practices DOI Open Access

S. Raja,

Maher Ali Rusho,

K. Sekhar

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(4)

Published: Dec. 30, 2024

Additive manufacturing, particularly through fused deposition modeling (FDM), has significantly advanced rapid prototyping and customized production. However, traditional FDM practices raise environmental concerns due to energy use waste generation. This research explores integrating bio-energy sources reduction techniques within enhance sustainable production practices. By implementing renewable optimizing material usage, this approach aims lower the carbon footprint associated with FDM. Our study reviews state-of-the-art methods such as biodegradable polymers, energy-efficient hardware, waste-reducing design algorithms. Experimental results demonstrate that of recycled materials can maintain mechanical performance while enhancing sustainability. For instance, PLA achieved a tensile strength 52.4 MPa an elongation at break 6.1%, PHA showed 59.4 5.5%. Both high recovery rates, 92.7% 90.2%, indicating effective closed-loop recovery. These findings indicate substantial reductions in consumption, promoting both industrial consumer-level applications. contributes field additive manufacturing by aligning circular economy principles addressing global need for reduced impact.

Language: Английский

Exploring the use of Biodegradable Polymer Materials in Sustainable 3D Printing DOI Open Access

S. Raja,

Mohammed Ahmed Mustafa,

Ghadir Kamil Ghadir

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(2), P. 3870 - 3870

Published: April 30, 2024

The use of biodegradable materials in 3D printing has gained attention due to its potential addressing environmental concerns the manufacturing industry. This paper aims explore current state research and development sustainable using materials. found that materials, such as bioplastics, are being increasingly used an eco-friendly alternative traditional Various types have been tested, including Polylactic Acid (PLA), cellulose-based starch-based One main advantages is reduce carbon footprint production process. These derived from renewable resources a lower impact compared non-biodegradable petroleum-based plastics. However, also presents challenges, limited availability higher costs, well need for specific print settings post-processing methods. Further needed optimize develop new with improved properties. Collaboration between material scientists manufacturers crucial advancing

Language: Английский

Citations

16

Selection and Optimization of Carbon-Reinforced Polyether Ether Ketone Process Parameters in 3D Printing—A Rotating Component Application DOI Open Access

S. Raja,

Praveenkumar Vijayakumar,

Maher Ali Rusho

et al.

Polymers, Journal Year: 2024, Volume and Issue: 16(10), P. 1443 - 1443

Published: May 20, 2024

The selection of process parameters is crucial in 3D printing for product manufacturing. These govern the operation production machinery and influence mechanical properties, time, other aspects final product. optimal parameter settings vary depending on application. This study identifies most suitable cluster producing rotating components, specifically impellers, using carbon-reinforced Polyether Ether Ketone (CF-PEEK) thermoplastic filament. A mathematical programming technique a rating method was employed to select appropriate parameters. research concludes that an infill density 70%, layer height 0.15 mm, speed 60 mm/s, platform temperature 195 °C, extruder 445 travel 95 mm/s are manufacturing components PEEK material.

Language: Английский

Citations

15

An analysis of polymer material selection and design optimization to improve Structural Integrity in 3D printed aerospace components DOI Open Access

S. Raja,

Mohammed AhmedMustafa,

Ghadir KamilGhadir

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(2), P. 1875 - 1875

Published: March 14, 2024

This paper presents an analysis of material selection and design optimization techniques to enhance the structural integrity 3D printed aerospace components. The study highlights importance considering characteristics factors such as shape, orientation, support structures in order achieve reliable high-performance Various materials, including metals polymers, commonly used applications are evaluated, along with their properties limitations context printing. Furthermore, impact different printing parameters on components is discussed. identifies strategies topology optimization, lattice structures, infill patterns, which can significantly improve strength durability parts. results demonstrate potential these optimize components, leading lighter, more efficient, parts for air space vehicles.

Language: Английский

Citations

14

Advancements in 3D printing materials: A comparative analysis of performance and applications DOI Open Access

S. Raja,

Mohammed Ahmed Mustafa,

Ghadir Kamil Ghadir

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: unknown, P. 3867 - 3867

Published: May 24, 2024

3D printing has rapidly evolved and matured in recent years, with a key factor being the improvement materials. This paper compares performance applications of various materials, including plastics, metals, ceramics, biomaterials. Plastics remain most widely used material due to their low cost ease printing, while metals are gaining popularity superior mechanical properties. However, advancements ceramic biomaterials have opened up new possibilities for industries such as aerospace, healthcare, electronics. The comparative analysis provides insights into strengths limitations each material, how they can be optimized specific applications. With continuous developments technology potential this revolutionize manufacturing other is promising.

Language: Английский

Citations

10

Definitive screening design for mechanical properties enhancement in extrusion-based additive manufacturing of carbon fiber-reinforced PLA composite DOI
Muhammad Abas, Tufail Habib, Imran Khan

et al.

Progress in Additive Manufacturing, Journal Year: 2024, Volume and Issue: unknown

Published: April 21, 2024

Language: Английский

Citations

9

Optimizing Additive Manufacturing Parameters for Graphene-Reinforced PETG Impeller Production: A Fuzzy AHP-TOPSIS Approach DOI Creative Commons

S. Raja,

V. Praveenkumar,

Maher Ali Rusho

et al.

Results in Engineering, Journal Year: 2024, Volume and Issue: unknown, P. 103018 - 103018

Published: Sept. 1, 2024

Language: Английский

Citations

9

Unlocking the potential of polymer 3D printed electronics: Challenges and solutions DOI Open Access

S. Raja,

Mohammed Ahmed Mustafa,

Ghadir Kamil Ghadir

et al.

Applied Chemical Engineering, Journal Year: 2024, Volume and Issue: 7(2), P. 3877 - 3877

Published: April 30, 2024

The field of 3D printed electronics has been rapidly growing in recent years, with the potential to revolutionize industries such as healthcare, aerospace, and consumer electronics. Polymer printing emerged a promising technique for fabricating electronic devices due its versatility, scalability, cost-effectiveness. However, there are several challenges that need be addressed order fully unlock polymer This research paper discusses current state art this field, highlighting proposing solutions. These include material selection, design considerations, techniques, post-processing methods. In addition, explores limitations existing materials presents advances development new functional printing. Furthermore, integration various components multi-material techniques also discussed key factors advancing capabilities Finally, provides insights recommendations future directions realize

Language: Английский

Citations

7

SELECTION OF POLYMER EXTRUSION PARAMETERS BY FACTORIAL EXPERIMENTAL DESIGN – A DECISION MAKING MODEL DOI Open Access

S. Raja,

A. John Rajan

Scientia Iranica, Journal Year: 2023, Volume and Issue: 0(0), P. 0 - 0

Published: Oct. 24, 2023

In this modern world, 3D printing technology plays a very important role in the manufacturing sector. It can be found easily recent decades, increasing use of many fields and including FDM [Fusion Deposition Modelling] technology. This research paper is for an Indian electrical switch product-based MSME [Micro Small Medium Enterprises] company, to select optimum set parameters machine producing high-quality final product less time. To end, fifteen pieces ASTM D638 tensile specimen were fabricated with modified cluster fourteen ensuring mechanical property production time by results fabrication time, test, microstructure analysis. Moreover, Design Experiments (DoE) has been used analysis strength FESEM (Field Emission Scanning Electron Microscope) equipment microstructures. Finally, printing/process have suggested Company based on experimental results.

Language: Английский

Citations

13

Additive manufacturing processes protocol prediction by Artificial Intelligence using X-ray Computed Tomography data DOI
Sunita Khod, Mayank Goswami, Akshay Dvivedi

et al.

Progress in Additive Manufacturing, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 11, 2025

Language: Английский

Citations

0

Optimizing process parameters for enhanced mechanical performance in 3D printed impellers using graphene-reinforced polylactic acid (G-PLA) filament DOI

S. Raja

Journal of Mechanical Science and Technology, Journal Year: 2025, Volume and Issue: unknown

Published: March 3, 2025

Language: Английский

Citations

0