Comparative review on the application of smart material in additive manufacturing: 3D and 4D printing DOI Creative Commons
Shimelis Tamene Gobena, Abraham Debebe Woldeyohannes

Deleted Journal, Journal Year: 2024, Volume and Issue: 6(7)

Published: June 26, 2024

Abstract Additive manufacturing (AM), commonly known as 3D printing, has garnered significant attention across various industries for its flexibility and simplicity in fabrication. This review explores the evolution of AM technologies, encompassing rapid prototyping which have revolutionized conventional processes. The paper discusses transition from to highlights role creating fully customized products, optimizing topologies, fabricating complex designs, especially aerospace, medical, automotive, defense energy food industries. study delves into fundamental principles 4D printing detailing their processes, materials, applications. It provides an overview techniques, such Vat photopolymerization, powder bed fusion, material extrusion, directed deposition, shedding light on classifications Furthermore, emergence introduces additional dimension “time” enable dynamic changes printed structures. different industries, including energy, Industry 4.0, is thoroughly examined. aerospace sector benefits AM's ability reduce production costs lead times, while medical field leverages bioprinting synthetic organ fabrication surgical equipment development. Similarly, enhances customization automotive manufacturing, production, 4.0 initiatives Overall, this insights growing significance technologies transformative impact underscores potential drive innovation, optimize meet evolving demands modern manufacturing.

Language: Английский

3D printing of magneto-active smart materials for advanced actuators and soft robotics applications DOI Creative Commons
Muhammad Yasir Khalid, Zia Ullah Arif, Ali Tariq

et al.

European Polymer Journal, Journal Year: 2024, Volume and Issue: 205, P. 112718 - 112718

Published: Jan. 2, 2024

In the contemporary era, novel manufacturing technologies like additive (AM) have revolutionized different engineering sectors including biomedical, aerospace, electronics, etc. Four-dimensional (4D) printing aka AM of smart materials is gaining popularity among scientific community, which has excellent ability to make soft structures such as robots, actuators, and grippers. These are developed by applying various stimuli pH, temperature, magnetic field, many combinations onto materials. Stimuli in 3D permit shape-morphing behaviors bending, twisting, folding, swelling, rolling, shrinking, origami, or locomotion. A wide variety can be fabricated through incorporation hard particles into resulting magneto-active (MASMs). With this integration, magneto-thermal coupling actuation allows diverse magneto-deformations, facilitating development personalized devices that capable enhanced deformation. review, guidelines provided on for MASMs polymers (MAPs), composites, hydrogels (MAHs) booming flexible wearable biomimetic devices. Moreover, 3D-printed robotics an outstanding capacity adapt complicated situations advanced actuating applications. Finally, some current challenges emerging areas exciting technology been proposed. Lastly, it anticipated technological advancements developing intelligent will a significant impact design real-world

Language: Английский

Citations

74
3D/4D printing of cellulose nanocrystals-based biomaterials: Additives for sustainable applications DOI Creative Commons
Muhammad Yasir Khalid, Zia Ullah Arif,

Reza Noroozi

et al.

International Journal of Biological Macromolecules, Journal Year: 2023, Volume and Issue: 251, P. 126287 - 126287

Published: Aug. 11, 2023

Cellulose nanocrystals (CNCs) have gained significant attraction from both industrial and academic sectors, thanks to their biodegradability, non-toxicity, renewability with remarkable mechanical characteristics. Desirable characteristics of CNCs include high stiffness, strength, excellent flexibility, large surface-to-volume ratio. Additionally, the properties can be tailored through chemical modifications for high-end applications including tissue engineering, actuating, biomedical. Modern manufacturing methods 3D/4D printing are highly advantageous developing sophisticated intricate geometries. This review highlights major developments additive manufactured CNCs, which promote sustainable solutions across a wide range applications. this contribution also presents current challenges future research directions CNC-based composites developed techniques myriad engineering sectors wound healing, wearable electronics, robotics, anti-counterfeiting Overall, will greatly help scientists chemistry, materials, biomedicine, other disciplines comprehend underlying principles, properties, additively structures.

Language: Английский

Citations

70
Additive Manufacturing: A Comprehensive Review DOI Creative Commons
Longfei Zhou,

Jenna Miller,

Jeremiah Vezza

et al.

Sensors, Journal Year: 2024, Volume and Issue: 24(9), P. 2668 - 2668

Published: April 23, 2024

Additive manufacturing has revolutionized across a spectrum of industries by enabling the production complex geometries with unparalleled customization and reduced waste. Beginning as rapid prototyping tool, additive matured into comprehensive solution, embracing wide range materials, such polymers, metals, ceramics, composites. This paper delves workflow manufacturing, encompassing design, modeling, slicing, printing, post-processing. Various technologies are explored, including material extrusion, VAT polymerization, jetting, binder selective laser sintering, melting, direct metal electron beam multi-jet fusion, energy deposition, carbon fiber reinforced, laminated object more, discussing their principles, advantages, disadvantages, compatibilities, applications, developing trends. Additionally, future is projected, highlighting potential advancements in 3D bioprinting, food large-scale 4D AI-based manufacturing. survey aims to underscore transformative impact on global emphasizing ongoing challenges promising horizon innovations that could further elevate its role revolution.

Language: Английский

Citations

62
Recent Advances in 4D Printing of Advanced Materials and Structures for Functional Applications DOI
Xue Wan, Zhongmin Xiao, Yujia Tian

et al.

Advanced Materials, Journal Year: 2024, Volume and Issue: 36(34)

Published: March 5, 2024

4D printing has attracted tremendous worldwide attention during the past decade. This technology enables shape, property, or functionality of printed structures to change with time in response diverse external stimuli, making original static alive. The revolutionary 4D-printing offers remarkable benefits controlling geometric and functional reconfiguration, thereby showcasing immense potential across fields, including biomedical engineering, electronics, robotics, photonics. Here, a comprehensive review latest achievements using various types materials different additive manufacturing techniques is presented. state-of-the-art strategies implemented harnessing 4D-printed are highlighted, which involve design, functionalities, applications. machine learning approach explored for also discussed. Finally, perspectives on current challenges future trends toward further development summarized.

Language: Английский

Citations

51
Optimization of 4D/3D printing via machine learning: A systematic review DOI Creative Commons
Yakubu Adekunle Alli, Hazleen Anuar, Mohd Romainor Manshor

et al.

Hybrid Advances, Journal Year: 2024, Volume and Issue: 6, P. 100242 - 100242

Published: July 4, 2024

This systematic review explores the integration of 4D/3D printing technologies with machine learning, shaping a new era manufacturing innovation. The analysis covers wide range research papers, articles, and patents, presenting multidimensional perspective on advancements in additive manufacturing. underscores learning's pivotal role optimizing printing, addressing aspects like design customization, material selection, process control, quality assurance. examination reveals novel techniques enabling fabrication intelligent, self-adaptive structures capable transformation over time. Additionally, investigates use predictive algorithms to enhance efficiency, reliability, sustainability processes. Applications span aerospace, healthcare, architecture, consumer goods, showcasing potential create intricate, personalized, once-unattainable functional products. synergy between learning is poised unlock horizons, rapid responses market demands challenges. In summary, this provides comprehensive overview current state optimization through highlighting transformative interdisciplinary fusion offering roadmap for future development. It aims inspire innovators, researchers, industries harness powerful combination accelerated evolution processes into 21st century beyond.

Language: Английский

Citations

16
From Stents to Smart Implants Employing Biomimetic Materials: The Impact of 4D Printing on Modern Healthcare DOI Creative Commons
Antreas Kantaros, Florian Ion Tiberiu Petrescu, Theodore Ganetsos

et al.

Biomimetics, Journal Year: 2025, Volume and Issue: 10(2), P. 125 - 125

Published: Feb. 19, 2025

The sector of 4D printing represents a new frontier in additive manufacturing that allows for material's capability to adapt and respond various stimuli, such as thermal transitions, humidity, pH levels. adaptability material has great potential healthcare applications, especially designing personalized responsive medical devices. This article looks into the revolutionary applications printing, referencing self-repairable implants, smart stents, drug delivery systems, response-based prosthetic advances 3D have created platform innovations take place, while properties unique allow methods tackling existing health issues. However, large-scale application medicine is currently hampered by limitations, regulation challenges, financial challenges. In spite these ongoing technologies, combined with artificial intelligence machine learning, provide surpass hence improving precision, efficacy, personalization work outlines at areas future, analyzes contributing healthcare, recognizing challenges need be overcome order unlock its full potential.

Language: Английский

Citations

5
Recent Advances in 4D‐Printed Shape Memory Actuators DOI
Yusuf Olatunji Waidi

Macromolecular Rapid Communications, Journal Year: 2025, Volume and Issue: unknown

Published: Feb. 27, 2025

Abstract 4D printing, which combines the design freedom of 3D printing with responsiveness smart materials, is revolutionizing creation active structures. These structures can change shape in response to external stimuli, paving way for advancements robotics, biomedicine, and beyond. However, a comprehensive review article highlighting recent printed memory actuators (SMAAs) lacking. This explores exciting potential intelligent SMAAs. It examines concept materials used, like shape‐memory polymers (SMPs), alloys (SMAs), polymer composites (SMPCs). then dives into compatible techniques principles achieving programmed changes. Different categories SMAAs are explored, showcasing their applications diverse fields. The concludes by discussing challenges future directions, emphasizing massive creating next generation actuators, making it valuable resource researchers field.

Language: Английский

Citations

2
Smart Bionic Structures: Connecting Nature and Technology through Additive Manufacturing DOI Creative Commons
Xingran Li, Shuang Zhang, Pengfei Jiang

et al.

Deleted Journal, Journal Year: 2024, Volume and Issue: 3(2), P. 200137 - 200137

Published: April 21, 2024

The ability of organisms to adjust environmental changes offers valuable insights into the development and creation innovative smart systems. As requirements increase, materials change their shapes has become a broader aim beyond original capabilities. In contrast conventional manufacturing methods, additive (AM) skillfully combines precise three-dimensional structures intricate response mechanisms biological with materials. This combination enables production bionic programmable features. Trends such as dynamic modulation, responsiveness multiple stimuli, integration functions are emerging significant in structures. review first presents that nature designed built various organisms, highlighting relationship between structural characteristics patterns deformation. then discusses how developed using AM techniques respond different stimuli. Additionally, potential uses biomedicine, intelligent robotics, origami construction, aerospace discussed. Finally, challenges future prospects for examined goal offering solutions creating next generation systems through interdisciplinary research.

Language: Английский

Citations

11
Application of Soft Computing Techniques in the Optimization of 3D-Printed Piezoresistive Sensors DOI Creative Commons
Milad Razbin, Mostafa Vahdani, Sajad A. Moshizi

et al.

Sensors and Actuators A Physical, Journal Year: 2025, Volume and Issue: unknown, P. 116277 - 116277

Published: Feb. 1, 2025

Language: Английский

Citations

1
Polymer 3D printing in perspective: Assessing challenges and opportunities in industrial translation against the metal benchmark DOI Creative Commons
Naomi C. Paxton, Jiachen Zhao, Emilie Sauret

et al.

The International Journal of Advanced Manufacturing Technology, Journal Year: 2024, Volume and Issue: 133(1-2), P. 59 - 80

Published: May 22, 2024

Abstract Additive manufacturing is swiftly transitioning from a prototyping tool to useful technology for industrial-scale manufacturing. As global industries seek harness its potential, several 3D printing technologies have been successfully integrated into mainstream workflows, based on the range of processable materials, fabrication mechanisms and integration regulated environments. While metal has established significant niche in context aerospace automotive manufacturing, upscaled translation polymer lags, limited by critical challenges, both materials domain, as well technical mechanisms. This article seeks juxtapose growth, challenges opportunities additive emphasizing latter’s potential future growth sectors such waste recycling point-of-care medical device By dissecting complexities surrounding feedstocks, post-processing workflows advances simulations quality control, this review provides comprehensive insights progression printed future.

Language: Английский

Citations

7